Deputy Manager
Role Overview
To lead and manage instrumentation maintenance, reliability, automation and control-system activities across the API manufacturing facility, ensuring safe, reliable and compliant operation of process and utility systems.
Key Skills for This Role
Full Job Posting
Job Purpose
To lead and manage instrumentation maintenance, reliability, automation and control-system activities across the API manufacturing facility, ensuring safe, reliable and compliant operation of process and utility systems.
Key Responsibilities
- Lead preventive, predictive and breakdown maintenance of instrumentation and control systems.
- Ensure reliable operation of field instruments including pressure, temperature, flow, level, pH, conductivity and analytical instruments.
- Manage maintenance and troubleshooting of control valves, on/off valves, actuators, positioners, transmitters, switches and sensors.
- Handle PLC, DCS, SCADA, ESD and related automation systems.
- Plan and execute preventive-maintenance schedules for critical instrumentation and automation equipment.
- Troubleshoot instrument failures and minimize production downtime.
- Ensure proper calibration, verification and maintenance of critical instruments as per approved procedures and schedules.
- Review calibration reports, instrument history, maintenance records and related GMP documentation.
- Support instrumentation qualification, commissioning and validation activities for new and modified equipment.
- Coordinate with Production, QA, QC, Electrical, Mechanical and Project teams for plant activities.
- Support change control, deviation, CAPA, OOS-related technical investigations and RCA where instrumentation is involved.
- Ensure compliance with GMP, GEP, SOPs, data integrity and EHS requirements.
Key Instrumentation Exposure
- DCS / PLC / SCADA systems
- ESD / safety-instrumented systems
- Pressure, temperature, flow and level transmitters
- pH and conductivity instruments
- Control valves and positioners
- Pneumatic control systems
- VFD and motor-control interfaces
- Online process analyzers
- Weighing systems / load cells
- Batch control systems
- Field instruments and control panels
API Plant Exposure
Reactors and agitator systems
Distillation systems
Solvent recovery systems
Centrifuges and dryers
Vacuum systems
Heat exchangers
Storage tanks
Utility systems
Chillers and cooling towers
Boilers / thermic-fluid systems
Compressed-air systems
Qualification
- B.E./B.Tech. in Instrumentation & Control / Electronics & Instrumentation / Electronics Engineering
- Diploma holders with extensive relevant experience may also be considered
Experience
- 8–12 years of relevant experience in API / pharmaceutical / chemical manufacturing, with strong exposure to instrumentation maintenance and automation.
Key Competencies
- Instrumentation maintenance and troubleshooting
- DCS/PLC/SCADA knowledge
- Calibration and qualification
- Control-valve troubleshooting
- Preventive and predictive maintenance
- RCA, deviation and CAPA
- GMP/GEP documentation
- Project and shutdown management
- Vendor and contractor management
- Team leadership
- Spare-parts planning
- Safety and compliance
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