Pouring Operator

Department

• Casting Shop Reports to - Molding Engineer Job Purpose Highly experienced Pouring Operator responsible for preparation and safe pouring of molten metal using teapot ladles, stopper rod pouring box and slide gate ladles for medium to heavy and critical castings such as valves, pumps, impellers, turbine casings, and other complex components. The role includes ladle preparation, pouring box preparation, stopper rod fixing, nozzle setting, refractory maintenance, and ensuring safe pouring to produce the high-quality castings as per foundry SOP and safety standards.
• Job Responsibilities Operational Duties Perform molten metal pouring using teapot ladle, stopper rod pouring box and slide gate ladle for medium to heavy castings.
• Prepare ladles before pouring, including refractory lining inspection, patch repair, and proper drying/preheating.
• Carry out nozzle setting, slide gate assembly fixing, and alignment to ensure smooth metal flow.
• Check ladle refractory condition, stopper head, slide plates, and seating area before every heat.
• Handle and pour various grades including alloy steel, stainless steel, carbon steel, and ductile iron.
• Maintain correct pouring temperature, slag control, and steady metal stream to prevent casting defects.
• Follow approved pouring sequence, heat number identification, and mould marking system.
• Monitor slide gate operation and metal level during pouring.
• Coordinate with melting, moulding, and quality departments for smooth production.
• Ensure strict adherence to safety procedures to prevent spillage and metal-related hazards.
• Maintain pouring and ladles and pouring boxes maintenance records.
• Safety Responsibilities Follow PPE requirements (face shield, gloves, safety shoes, ear protection, Aluminized suit etc.).
• Ensure safe handling of heavy castings liquid metal using cranes and lifting tools.
• Remove slag from ladles and maintain housekeeping around grinding area.
• Report unsafe conditions, tool damages, or machine any abnormalities.
• Key Performance Indicators (KPIs) KPIs Pouring Operator Maintain pouring defects within limits.
• Achieve high RFT without rework.
• Control pouring temperature as specified.
• Ensure proper ladle preparation before each heat.
• Prevent slide gate leakage and nozzle choking.
• Minimize metal spillage and improve yield.
• Meet shift heat and tonnage targets.
• Maintain zero accidents and full PPE compliance.
• Reduce pouring-related downtime.
• Follow SOP and maintain proper records.