Shake Out Operator

Department

• Casting Shop Reports to - Fettling & Molding Engineers Job Purpose The Shakeout Operator is responsible for operating shakeout systems for heavy steel castings (up to 60 tons) and managing the sand treatment line to ensure efficient separation, recovery, and conditioning of sand. The role ensures safe handling of small to large castings, proper sand reclamation, and smooth coordination between molding and fettling teams. Job Responsibilities 1. Shakeout Operation Operate shakeout machines to separate castings from moulding sand. Handle heavy steel castings (up to 60 tons) using EOT cranes and material handling equipment. Ensure complete sand removal from casting cavities and risers without damage to the castings. Monitor operational performance of shakeout equipment. Coordinate with fettling and shot blasting teams for smooth workflow. 2. Sand Treatment Line Operation Operate and monitor sand treatment systems including: Vibrating screens Magnetic separators Bucket elevators Sand coolers Dust collection systems Ensure proper sand reclamation and reuse efficiency. 3. Equipment Monitoring & Maintenance Perform routine inspection of motors, gearboxes, vibrators, and conveyors. Identify wear, blockage, overheating, or abnormal noise. Coordinate preventive maintenance activities. Maintain housekeeping around shakeout and sand plant area. 4. Safety & Compliance Follow safe handling procedures for heavy castings (up to 60 tons). Ensure use of mandatory PPE (helmet, heat-resistant gloves, safety shoes, dust mask, ear protection, safety goggles). Follow lockout/tagout procedures during maintenance. Ensure dust control systems are functioning properly. 5. Documentation & Reporting Maintain daily production records of castings processed. Report breakdowns, safety issues, or abnormal process conditions to supervisor.