Converting Line Design & Systems Engineering Lead

Possess E3 level competency in Manufacturing System Engineering involving

a.

Converting Lines and associated Bill of Process

b.

Typical Converting Line processes like Unwinding, splicing, threading, web Handling, Web Tension Control, slitting, various types of coating, curing, cutting, attacking and primary / secondary / Tertiary packaging.

c.

Line design with right number of stations meeting the throughput.

d.

Workstation design with line side storage

e.

Line side storage trolley design

f.

Line side replenishment strategy (Overhead conveying / Manual movement with FLT / AGV or AMR based)

g.

Estimation of line side replenishment frequency

h.

Specification development for the tools, assembly & inspection aids for each station

i.

Conveying system design / specification development with type of conveying system & conveyor speed

j.

Equipment for the converting processes and the suppliers of this type of equipment

k.

Error proofing interlock design

l.

Decision on manual / automation in converting operations

m.

Estimation of FTE count

n.

Estimation of utilities (WAGES) requirement at station level

o.

Assessment of HSE fulfilment

p.

MHE / part loading aids design

q.

Knowledge on Advanced Modeling and Simulation to the extent of providing the right inputs to the Modeling and Simulation SMEs, providing inputs on various What-If Scenarios, Ability to interpret the Simulation Results and take corrective action in the Design

r.

Providing inputs for control system engineering, sensorization, Plant IT system integration, sequencing, data acquisition, inventory tracking, QMS integration etc

Providing inputs / details to the CAD Design Engineers

Providing inputs for

a.

Material flow simulation

b.

Discrete event simulation

c.

Station level process simulation / Ergo simulation

Providing inputs for Automation (Robotics / AGV, AMR / Vision System)

Line Redesign / improvements based on the simulation outcomes

Knowledge of CAD software platforms as well as Simulation platforms

Knowledge of the concepts of Value Stream Mapping

in working with line builder / equipment suppliers and technology OEMs

9 .

Exposure to AI / GenAI (Not mandatory)

Knowledge of Certification requirements in different regions

in getting the equipment certified working with 3rd party agencies

Work package / scope definition

Customer interactions & interactions with the Plant leadership

Estimation of effort and Schedule

Solutioning specific to line engineering and design

Working with Simulation team and other stakeholders including line builders / OEMs

Customer reviews

Project delivery

Organize & Schedules weekly calls with Customer & TCS Offshore team

Leading Installation / Commissioning and final handover at Customer site

Provide technical support to customer technicians/ engineers after the successful deployment of line design.

Continuously mining new opportunities across various areas within the plant & other sites and developing proactive solutions (may need to visit other sites)

Action oriented - Taking on new opportunities and tough challenges with a sense of urgency, high energy, and enthusiasm.

Collaborates - Building partnerships and working collaboratively with customer/Vendors to meet shared objectives.

Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.

Range: $100,000 - $140,000 per year

Discretionary Annual Incentive.

Comprehensive Medical Coverage: Medical & Health, Dental & Vision, Disability Planning & Insurance, Pet Insurance Plans.

Family Support: Maternal & Parental Leaves.

Insurance Options: Auto & Home Insurance, Identity Theft Protection.

Convenience & Professional Growth: Commuter Benefits & Certification & Training Reimbursement.

Time Off: Vacation, Time Off, Sick Leave & Holidays.

Legal & Financial Assistance: Legal Assistance, 401K Plan, Performance Bonus, College Fund, Student Loan Refinancing.