Sr. Maintenance Technician, Automation
Role Overview
Maintain, troubleshoot, and improve Body in White automated manufacturing equipment for safe, reliable, and efficient production.
Support equipment uptime through preventive and corrective maintenance, advanced troubleshooting, and continuous improvement.
Key Skills for This Role
Full Job Posting
Position overview
Maintain, troubleshoot, and improve Body in White automated manufacturing equipment for safe, reliable, and efficient production.
Support equipment uptime through preventive and corrective maintenance, advanced troubleshooting, and continuous improvement.
Automation maintenance and integration
- Lead advanced troubleshooting and maintenance of robots, conveyors, pneumatic systems, and BIW process equipment.
- Serve as technical escalation point for complex automation, controls, robotics, and integration issues.
- Diagnose and support PLC-based control systems, including hardware and software faults, system recovery, programming, logic changes, backups, and online monitoring.
- Configure and troubleshoot VFDs, motor controls, industrial networks, and communications among PLCs, robots, weld controllers, drives, HMIs, safety devices, and field I/O.
- Implement PLC-robot interfaces, including I/O mapping, safety interlocks, sequencing, signals, and cycle control.
- Integrate PLCs with weld controllers and support weld enable signals, feedback, and alarms.
- Maintain and troubleshoot robotic cells across Body in White, Paint, and Assembly areas.
- Plan, execute, and document preventive maintenance; coordinate with planners to improve CMMS use.
- Manage automation spare-parts inventory and lead times.
- Lead commissioning, startup, and integration of new or modified automation systems.
- Coordinate contractors and vendors; train and coach team members; support reliability and production improvements.
- Model and enforce safety compliance, including LOTO and electrical safety, and communicate with production, engineering, quality, and management.
Technical skills
- Strong knowledge of Allen-Bradley/Rockwell platforms, including Studio 5000 PLCs, HMIs, and VFDs.
- Hands-on experience interfacing PLCs with FANUC robots.
- Knowledge of industrial communications, including EtherNet/IP and PROFIBUS, and network diagnostics.
- Working knowledge of weld controllers and their integration in BIW robotic welding cells.
- Understanding of control-system architecture, electrical layouts, wiring diagrams, field devices, and electrical, pneumatic, mechanical, and automation systems.
- Proficient with CMMS and equipment monitoring and control systems.
Minimum qualifications
- Associate degree in a field related to the automotive industry.
- At least three years of experience in BIW, a maintenance department, or a related role.
- Experience with maintenance management systems, maintenance plan execution, and throughput analysis.
- Good communication and teamwork abilities.
- Familiarity with BIW processes and components is a plus.
- Basic Microsoft Office knowledge, including PowerPoint, Excel, and Word.
- The role involves standing, stooping, walking, lifting up to 50 pounds, wearing fall-hazard PPE, and entering confined spaces with appropriate training.
About Lucid
Lucid develops electric vehicles and mobility experiences, with in-house design, engineering, and production across global offices and manufacturing facilities.
Benefits
- Benefits include medical, dental, and vision insurance, life and disability coverage, paid time off, holidays and sick leave, and a 401(k) plan.
- Eligible employees may participate in equity and/or discretionary annual cash incentive programs, subject to applicable plans.
Application
- Applications must be submitted through the Lucid Motors Careers website.
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