Senior Integration & Testing Engineer - UAV Systems
Role Overview
Integrate, validate, and flight-test UAV systems, bringing mechanical, electrical, avionics, propulsion, and payload systems together.
Work on multirotor, fixed-wing, or VTOL platforms and troubleshoot system-level issues across hardware, avionics, and software interfaces.
Previous UAV-industry experience is mandatory.
Key Skills for This Role
Full Job Posting
About the role
Integrate, validate, and flight-test UAV systems, bringing mechanical, electrical, avionics, propulsion, and payload systems together.
Work on multirotor, fixed-wing, or VTOL platforms and troubleshoot system-level issues across hardware, avionics, and software interfaces.
Previous UAV-industry experience is mandatory.
System integration and propulsion
- Lead end-to-end UAV integration for prototype and production-assistance platforms.
- Integrate airframe assemblies, propulsion, avionics, flight controllers, communications, sensors, and payloads.
- Perform mechanical fitment, wiring-harness integration, and subsystem validation; check mechanical, electrical, and avionics interface compatibility.
- Install, test, tune, and troubleshoot electric and IC-engine propulsion systems.
- Evaluate propulsion performance; conduct ground runs, endurance tests, and performance testing; diagnose mechanical and electrical issues.
- Follow propulsion safety procedures and maintenance practices.
Avionics and testing
- Integrate and configure flight controllers, GPS, IMU, ESCs, telemetry radios, RC systems, ADS-B modules, and onboard computers.
- Validate sensors and communication protocols including CAN, UART, SPI, I2C, Ethernet, RS-232, RS-485, and RS-422; support autopilot tuning and mission configuration.
- Develop integration and qualification test plans, procedures, and reports; conduct subsystem, system-level, environmental, ground, and flight testing.
- Perform pre- and post-flight inspections, flight-readiness reviews, and post-flight analysis; validate reliability, safety, and performance requirements.
- Troubleshoot system failures and perform root cause analysis during testing.
Flight tests and documentation
- Support and coordinate UAV flight-test campaigns; analyze flight logs, identify anomalies, and recommend corrective actions.
- Work with UAV pilots and design engineers during testing activities.
- Maintain integration records, test reports, configuration documents, and validation records.
- Support certification, airworthiness, and regulatory compliance where applicable; follow engineering, quality, and safety procedures.
Required qualifications
- Bachelor's degree in mechanical, aeronautical, electronics, mechatronics engineering, or a related field.
- 5–8 years of experience in UAV integration and testing; previous UAV-industry experience is mandatory.
- Hands-on experience with UAV platforms in an R&D environment.
- Strong understanding of UAV architecture, avionics, propulsion systems, and flight dynamics.
- Experience with ground and flight testing and system troubleshooting.
- Basic exposure to avionics, communication protocols, and embedded systems.
Technical skills
- Mechanical integration: airframe assembly, composite structures, mechanical systems, propulsion and payload integration, and troubleshooting.
- Basic test equipment including multimeters and oscilloscopes; hand and power tools; data acquisition systems.
- Basic understanding of flight controllers, GPS, IMU, compass, telemetry, ESCs, batteries, power distribution, RF communication, and embedded electronics.
- Protocols include CAN Bus, UART, SPI, I2C, and Ethernet.
Preferred qualifications
- Experience with multirotor, fixed-wing, and VTOL UAV platforms.
- Knowledge of autonomous flight systems and UAV mission planning.
- Familiarity with UAV regulations and operational safety procedures.
- Experience with HIL and simulation testing.
Key competencies
- System-level thinking, cross-functional collaboration, analytical troubleshooting, flight-test execution, and technical leadership.
- Documentation and reporting; problem-solving under field conditions.
Location and availability
- Role location is Abu Dhabi; the posting prefers candidates currently residing in the UAE and immediate joiners.
- Flight-test operations and problem-solving under field conditions are part of the role.
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