Quality Engineer

Magellan Aerospace, Llay Wrexham has an exciting opportunity for a Quality Engineer.

Full time permanent

39 hours per week

Job location: Llay, Wrexham, LL12 0PB

Unionised site – works in partnership with Unite the Union

The Quality Engineer will play a key role in the day-to-day management, monitoring and continuous improvement of manufacturing quality performance within their designated production unit(s). The role will work closely with Operations, Engineering, Inspection and Quality Assurance to ensure product and process requirements are met and quality performance is continually improved.

Review data of non-conformances (minor & major rework, scrap, customer complaints etc.) to identify quality improvement opportunities through inspection and/or production processes

Establish action plans and engage relevant departments in order to implement required improvements

Lead/support root cause investigations and corrective actions, ensuring actions are appropriately documented, implemented and their effectiveness verified

Collate details of root cause analysis, corrective actions and verification to document and present performance improvements to management

Support the Engineering department in the creation and maintenance of visual aids

Report any issues/improvements with engineering reference materials

Ensure relevant quality and inspection reference documentation is clear, current and available to production and inspection personnel

Responsible for issue, scope control and withdrawal of inspection stamps in line with the latest inspection stamp control process

Support activities to measure inspector competency to determine stamp issue, scope control and withdrawal

This includes keeping the inspection exam up to date in line with latest inspection SOPs and ensuring that the exam answers are kept confidential

Attend daily MRB meeting for the production area

Support NCR/8D investigations

Train others how to conduct NCR/8D investigations and to use the latest issue forms

Support the timely closure of NCRs and corrective actions, ensuring appropriate evidence is available to demonstrate effective resolution

Maintain data of scrap / quarantine for designated production unit to report daily

Analyse trends and identify opportunities to reduce scrap, rework and quarantine within the designated production area

Set up containment audits for the designated production unit to confirm containment actions implemented are being carried out effectively

Maintain containment audits in line with latest containments/Quality Alerts/One Point Lessons

Conduct containment audits at designated intervals

Escalate any failures in containment and ensure appropriate corrective actions are initiated

Key involvement in multi-disciplined PFMEA teams

Support the development and review of PFMEAs and Control Plans to ensure identified product and process risks are appropriately controlled

Plan, coordinate and lead FAIR activities in accordance with applicable customer and regulatory requirements

Coordinate the required inspection activities, dimensional results, material/certification evidence, photographs and supporting documentation required to complete FAIR packages

Review FAIR documentation for completeness and accuracy and coordinate the resolution of any outstanding issues prior to submission/approval

Support Delta/Partial FAIR and LAIR activities where required

Create and distribute reports for FAIR activities

Support the development, implementation and continuous improvement of Quality Management System processes within the manufacturing environment

Ensure adherence to applicable customer and regulatory requirements, including AS9100, NADCAP and customer-specific requirements

Support the implementation and maintenance of quality procedures, work instructions and processes within the designated production areas

Identify opportunities for improvement within the Quality Management System and manufacturing processes

Conduct internal audits and process audits

Support product, process and containment audits within designated production areas

Identify, document and support the resolution of audit findings and opportunities for improvement

Record and measure quality performance KPIs

Analyse quality performance data and trends and provide information to management to support improvement activities

Monitor key measures including NCRs, scrap, rework, customer complaints and other relevant quality indicators

Provide quality-related training and guidance to production and inspection personnel where required

Promote a proactive quality culture and support continuous improvement activities within the manufacturing environment

Work collaboratively with Operations, Engineering, Inspection and Quality Assurance to identify and implement quality improvements

HND / Degree in engineering/related technical subject, or experience in a similar role

Knowledge or experience of aerospace quality requirements

Knowledge of NADCAP requirements would be advantageous, particularly Chemical Processing, Heat Treatment, Welding and NDT

Similar experience in Quality Engineering or similar role within an aerospace production environment

Proficiency in interpreting engineering drawings

Experience of investigating non-conformances and implementing corrective actions

Experience of conducting or supporting internal/process audits

Experience of FAIR/AS9102 activities would be advantageous

Quality control

Knowledge of AS9100 requirements

Root cause and corrective action investigation

Employee training

Data analysis

Presentation at all levels

FAIR / AS9102 knowledge

Audit and compliance awareness

Continuous improvement

Work well under pressure

Prioritise tasks effectively

Use initiative

Interpret engineering reference documentation, including standards and drawings

Manage multiple quality activities and deadlines effectively

Work independently while recognising when escalation is required

Results-oriented

Self-motivated

Strong quality focus

Proactive approach to problem solving and continuous improvement

Strong attention to detail

Magellan Aerospace is a global, integrated aerospace company that provides complex assemblies and systems solutions to aircraft and engine manufacturers, defence and space agencies worldwide. The organization officially adopted the name “Magellan Aerospace Corporation” in 1996; deriving it from the intrepid explorer Ferdinand Magellan. His global exploits at the turn of the 15th century established a number of firsts, so the company’s vision has been to carry this same legacy into the future of the aerospace industry.

At Magellan, we have over 80 years of collective knowledge and experience in the aerospace industry, and believe one truth: People create value. Employees are our greatest resource in working towards a successful future, and together we build professional relationships that thrive. We know that personal development is fundamental to the success of every individual, and every individual is fundamental to the success of our business, so we invest in our employees and provide excellent career progression opportunities. When you are part of Magellan, you are part of the team!

Magellan may use an approved Artificial Intelligence (AI) note-taking tool to support the initial screening stage of its recruitment and selection process. All AI use is performed in accordance with Magellan’s privacy policies. Personal information associated with any job application will not be shared with or retained by any third party. Magellan the ultimate discretion to determine which applications proceed through the initial screening process.

Magellan Aerospace respects the privacy and confidentiality of personal information provided by candidates and shall not disclose to any external parties unless legislated.

Thank you for considering this exciting opportunity. This document is intended to provide the reader with information and is not a contractual document. Some of the material therefore may be subject to change.