Lead Engineer - Process Engineering
Role Overview
• Lead boiler process engineering activities related to thermal system analysis, boiler performance, steam-water cycle integration, and process optimization for service, retrofit, renovation and modernization (R&M), and NPI programs.
• Prepare engineering deliverables such as process calculations, process flow diagrams, P&IDs, process descriptions, operating philosophies, performance evaluations, and related technical documentation.
• Analyze customer enquiries, tender documents, operating data, and technical specifications to support development of technically compliant and competitive solutions.
• Support customer application engineering activities, including preparation of technical inputs for bids and proposals, compliance matrices, customer submittals, process schemes, technical deviations, assumptions, scope clarifications, and feasibility evaluations.
• Participate in technical discussions with customers and internal stakeholders to explain proposed solutions, engineering assumptions, and application feasibility.
• Contribute to opportunity assessment for boiler upgrade and retrofit packages, including emissions-related modifications and performance improvement solutions.
• Coordinate with commercial, sourcing, execution, controls and instrumentation, mechanical, and project engineering teams to develop optimized and competitive technical solutions.
• Identify and document technical deviations, assumptions, issues, and risks within assigned scope, and escalate complex concerns to senior engineers or technical leaders, as appropriate.
• Work closely with global engineering teams, regional stakeholders, and subject matter experts to align technical solutions with customer requirements, fleet needs, and business objectives.
• Participate in technical risk assessment reviews with global teams and subject matter experts to identify design, performance, operability, reliability, maintainability, and execution risks associated with proposed boiler solutions.
• Support assigned inquiry-to-order (ITO) and project execution activities by preparing engineering inputs, completing deliverables on time, and closing assigned actions.
• Ensure high-quality and consistent engineering output related to performance calculations, thermal assessments, design reviews, optimization studies, and technical evaluations.
• Support NPI activities through evaluation of new or modified process concepts, product features, design changes, and engineering validation requirements.
• Contribute to technical excellence through participation in design reviews, technical reviews, constructability reviews, lessons learned implementation, and continuous improvement initiatives.
• Contribute to team knowledge sharing and continue building technical capability in boiler process engineering methods, tools, and standards.
• Ensure engineering deliverables are completed in accordance with applicable standards, customer requirements, product requirements, and business processes, while maintaining the highest standards of safety, quality, delivery, and cost (SQDC).
• Contribute to functional initiatives and metrics related to Life Saving Rules, Product Safety embedded in design, On-Time Delivery, Right First Time, Kaizen, productivity, cost-out, quality, and Lean Six Sigma.
Full Job Posting
Job Description Summary
The Lead Engineer – Process Engineering is responsible for leading and executing boiler process engineering activities for Steam Power service, retrofit, renovation and modernization (R&M), and new product introduction (NPI) programs. The role supports development of process engineering solutions for boiler systems, thermal performance improvement, steam-water cycle integration, emissions-related modifications, and fleet support initiatives. The position requires strong technical depth in boiler process engineering, thermodynamics, heat and mass balance, combustion-related process considerations, and thermal power plant systems. The role works across inquiry-to-order (ITO), execution, product implementation, and validation phases, and partners closely with global engineering teams, regional stakeholders, customers, and cross-functional functions to support delivery of technically sound and compliant solutions aligned with GE Vernova standards for safety, quality, delivery, and cost.
Job Description
Job Description
Lead boiler process engineering activities related to thermal system analysis, boiler performance, steam-water cycle integration, and process optimization for service, retrofit, renovation and modernization (R&M), and NPI programs.
Prepare engineering deliverables such as process calculations, process flow diagrams, P&IDs, process descriptions, operating philosophies, performance evaluations, and related technical documentation.
Analyze customer enquiries, tender documents, operating data, and technical specifications to support development of technically compliant and competitive solutions.
Support customer application engineering activities, including preparation of technical inputs for bids and proposals, compliance matrices, customer submittals, process schemes, technical deviations, assumptions, scope clarifications, and feasibility evaluations.
Participate in technical discussions with customers and internal stakeholders to explain proposed solutions, engineering assumptions, and application feasibility.
Contribute to opportunity assessment for boiler upgrade and retrofit packages, including emissions-related modifications and performance improvement solutions.
Coordinate with commercial, sourcing, execution, controls and instrumentation, mechanical, and project engineering teams to develop optimized and competitive technical solutions.
Identify and document technical deviations, assumptions, issues, and risks within assigned scope, and escalate complex concerns to senior engineers or technical leaders, as appropriate.
Work closely with global engineering teams, regional stakeholders, and subject matter experts to align technical solutions with customer requirements, fleet needs, and business objectives.
Participate in technical risk assessment reviews with global teams and subject matter experts to identify design, performance, operability, reliability, maintainability, and execution risks associated with proposed boiler solutions.
Support assigned inquiry-to-order (ITO) and project execution activities by preparing engineering inputs, completing deliverables on time, and closing assigned actions.
Ensure high-quality and consistent engineering output related to performance calculations, thermal assessments, design reviews, optimization studies, and technical evaluations.
Support NPI activities through evaluation of new or modified process concepts, product features, design changes, and engineering validation requirements.
Contribute to technical excellence through participation in design reviews, technical reviews, constructability reviews, lessons learned implementation, and continuous improvement initiatives.
Contribute to team knowledge sharing and continue building technical capability in boiler process engineering methods, tools, and standards.
Ensure engineering deliverables are completed in accordance with applicable standards, customer requirements, product requirements, and business processes, while maintaining the highest standards of safety, quality, delivery, and cost (SQDC).
Contribute to functional initiatives and metrics related to Life Saving Rules, Product Safety embedded in design, On-Time Delivery, Right First Time, Kaizen, productivity, cost-out, quality, and Lean Six Sigma.
Required Qualifications
- Bachelor’s degree in Mechanical Engineering, Chemical Engineering, or equivalent from an accredited university or college.
- Relevant experience in boiler engineering, process engineering, thermal engineering, performance engineering, or steam power plant applications.
- Strong knowledge of boiler systems, combustion, heat transfer, thermal performance, pressure parts, and steam generation process.
- Relevant experience in process engineering for service, retrofit, renovation and modernization (R&M), customer application engineering, or related thermal power projects.
- Sound technical knowledge of boiler performance, thermodynamics, heat and mass balance, combustion-related process considerations, and steam power plant systems.
- Experience preparing process engineering deliverables and technical documentation for boiler or thermal power applications.
- Familiarity with engineering tools, methods, and systems relevant to process engineering and power plant applications.
- Demonstrated ability to apply engineering assumptions and support resolution of technical issues within assigned scope.
- Demonstrated ability to identify and document technical risks and escalate issues within assigned scope with appropriate urgency and discipline.
- Ability to work to committed timelines while maintaining safety, quality, and engineering integrity.
- Willingness to travel to sites and flexibility to support business requirements, as needed.
- Desired Characteristics
- Experience with utility boilers, including subcritical and supercritical units.
- Knowledge of emissions reduction, combustion improvement, and fuel flexibility solutions.
- Familiarity with cross-functional proposal and service engineering workflows.
- Strong analytical and technical problem-solving skills.
- Familiarity with NPI, product change management, validation support, or technology implementation in an engineering environment.
- Strong collaboration skills with the ability to work across functions, regions, and engineering disciplines.
- Awareness of technical risk assessment methods in engineering and proposal development.
- Experience working with global teams across functions and regions.
- Ability to manage multiple opportunities and work effectively in a matrix organization.
- Customer-focused mindset with strong ownership and technical rigor.
- Tools and Digital Skills
- Microsoft Office tools, especially Excel, Word, and PowerPoint.
- Engineering calculation and thermal performance analysis tools.
- Familiarity with AI-assisted productivity tools for technical documentation, and analysis.
- Additional Information
- Relocation Assistance Provided: Yes
Additional Information
Relocation Assistance Provided: Yes
Preferred Qualifications
- Desired Characteristics
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