Hydrotest Foreman
Role Overview
Lead field hydrotesting on Oil & Gas EPC projects involving piping systems, vessels, tanks, and static equipment.
Key Skills for This Role
Full Job Posting
Role overview
Lead field hydrotesting on Oil & Gas EPC projects involving piping systems, vessels, tanks, and static equipment.
Planning and preparation
- Review hydrotest packages, P&IDs, isometrics, line lists, and pressure test diagrams; identify test limits, isolation needs, and test sections.
- Ensure equipment availability and readiness for flushing, cleaning, drying, and reinstatement.
- Support Hydrotest Engineers in preparing daily and weekly hydrotest plans.
Hydrotest execution
- Lead preparation, pressurization, testing, draining, depressurization, and restoration activities.
- Supervise test equipment installation and system isolation; monitor pressure stability, leak detection, and system integrity.
- Follow approved hydrotest procedures and project specifications.
Cleaning and safety
- Supervise flushing, air blowing, and cleaning; monitor cleanliness and coordinate specialist cleaning subcontractors where required.
- Implement safety procedures, risk assessments, permits, exclusion zones, barricades, warning signs, toolbox talks, and PPE compliance.
Quality and handover
- Inspect test readiness, verify equipment calibration, coordinate QA/QC inspections and witnessing, and maintain records, pressure charts, logs, punch lists, and reports.
- Coordinate punch-item closure and rectification; lead reinstatement and verify readiness for commissioning and handover.
Coordination and leadership
- Coordinate with Hydrotest Engineers, Mechanical/Piping teams, QA/QC, HSE, vendors, and commissioning personnel; report progress and constraints.
- Lead fitters, riggers, helpers, and pump operators; monitor productivity, competency, attendance, and safety.
Experience and qualifications
- Minimum 8–10 years of piping hydrotest experience in Oil & Gas, petrochemical, or EPC projects.
- Hands-on experience with pumps, manifolds, hoses, pressure testing equipment, and calibrated gauges; proven hydrotest crew supervision.
- Diploma in Mechanical Engineering or a related discipline.
Technical skills
- Knowledge of hydrotesting and leak testing procedures, high-pressure safety requirements, and technical documentation.
- Ability to interpret P&IDs, isometric drawings, and line lists; familiarity with ASME, API, and project-specific standards.
What the employer offers
- Opportunity to contribute to UAE Oil & Gas EPC projects, with a collaborative environment and professional growth opportunities.
- Competitive salary and benefits package.
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