Head of Engineering - Blade Production

Head of Engineering - Blade Production

Location

• Vengal, Tiruvallur
• Reporting : Plant Director
• Job Purpose: This position will lead the development, optimization, and continuous improvement of manufacturing processes to achieve operational excellence, quality, cost efficiency, and safety standards. The role is responsible for driving process innovation, managing technical documentation, implementing new production lines and technologies, leading maintenance operations, and developing high-performing engineering teams.

Key Responsibilities

• Process Engineering & Continuous Improvement
• Lead the development, implementation, and optimization of manufacturing processes to improve productivity, quality, safety, and cost efficiency.
• Drive the introduction of new products, production lines, material changes, and manufacturing technologies.
• Identify and execute continuous improvement initiatives using Lean Manufacturing, Six Sigma, and Industry Best Practices.
• Develop and standardize work methods, process instructions, and manufacturing standards.
• Project & CAPEX Management
• Lead CAPEX projects involving machinery, tools, molds, automation systems, and infrastructure enhancements.
• Manage project timelines, budgets, risk assessments, and successful implementation.
• Ensure smooth industrialization of new products and manufacturing processes.
• Maintenance Management
• Lead the maintenance function covering preventive, predictive, corrective, and facility maintenance activities.
• Ensure maximum equipment uptime and reliability through effective maintenance planning and execution.
• Monitor maintenance KPIs and drive continuous improvements in asset performance.
• Team Leadership
• Lead and develop a multidisciplinary team of Process Engineers, Maintenance Engineers, and Technicians.
• Build organizational capability through coaching, mentoring, and competency development.
• Foster a culture of accountability, collaboration, innovation, and continuous learning.
• Supplier & Material Qualification
• Lead qualification and homologation of new suppliers and materials.
• Collaborate with Procurement, Quality, and R&D teams to evaluate and approve technical changes.
• Drive material optimization and alternative sourcing initiatives.
• Cost Optimization
• Identify and implement cost reduction initiatives, including:
• Manufacturing cost reduction (CT optimization)
• Material consumption optimization
• Quality cost reduction
• Productivity improvement projects
• Documentation & Compliance
• Own and maintain all process-related technical documentation, SOPs, work instructions, and manufacturing standards.
• Ensure compliance with quality, environmental, health, and safety requirements.
• Support audits and regulatory compliance activities.
• Training & Capability Building
• Lead technical and production training programs for manufacturing teams.
• Develop training matrices and competency improvement plans.

Qualifications

• Bachelor’s degree in mechanical engineering, Production Engineering, Industrial Engineering, Manufacturing Engineering, or related discipline.
• Master's Degree (MBA / M.Tech) preferred.

Experience

ABOUT THE NORDEX GROUP