Chief Technician - Composite Materials
Role Overview
HALCON seeks a Chief Technician – Composite Materials to lead manufacturing, assembly, and integration of composite propulsion hardware for advanced rocket propulsion systems.
The role supervises composite manufacturing, ensures quality and safety compliance, and drives continuous improvement across production operations.
Key Skills for This Role
Full Job Posting
About the role
HALCON seeks a Chief Technician – Composite Materials to lead manufacturing, assembly, and integration of composite propulsion hardware for advanced rocket propulsion systems.
The role supervises composite manufacturing, ensures quality and safety compliance, and drives continuous improvement across production operations.
Responsibilities
- Lead composite lay-up, filament winding, curing, and post-cure processing for propulsion hardware.
- Supervise manufacture of composite motor cases, nozzle components, thermal insulation liners, and related structures.
- Oversee assembly and integration of composite components into propulsion subsystems; manage tooling, mandrels, moulds, fixtures, and equipment.
- Ensure HSE compliance and safe handling of resins, adhesives, solvents, and hazardous materials.
- Review inspection results and NDT findings; support non-conformance resolution.
- Coordinate production schedules, material readiness, and workshop priorities to meet program milestones.
- Troubleshoot delamination, fibre misalignment, voids, and curing issues.
- Mentor technicians and improve yield, cycle time, process capability, and waste reduction.
- Maintain manufacturing records, process documentation, and audit readiness.
Basic qualifications
- Technical diploma or vocational qualification in Composite Manufacturing, Materials Technology, Mechanical Engineering, or a related discipline.
- At least 8 years of hands-on composite manufacturing experience and 2–5 years supervising technicians or manufacturing teams.
- Experience with composite lay-up and curing, autoclaves and cure cycles, and familiarity with engineering drawings, shop-floor processes, and quality inspections.
Preferred qualifications
- Rocket motor, missile, space, defense, or aerospace composite manufacturing experience.
- Filament winding for motor cases or pressure vessels; thermal protection systems or insulation materials; NDT methods and defect analysis.
- AS9100 quality systems experience, NADCAP Composite Processing certification, or hazardous materials handling certification.
Workplace and language
- The role involves production operations and workshop priorities, indicating work at a physical manufacturing site.
- English proficiency is required for all roles unless otherwise stated.
Company information and benefits
- EDGE describes itself as an advanced technology group headquartered in the UAE, with more than 35 specialized companies and centres of excellence.
- The employer describes learning and career-development opportunities; compensation and benefits may include competitive tax-free salaries, family visas, annual flights, medical insurance, and education allowances depending on role and seniority.
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