Production Technician
Role Overview
• You'll start up and monitor injection moulding machines and extrusion lines, setting them to the specified conditions with as little scrap as possible.
• You'll troubleshoot process issues as they arise, working out the cause and putting it right, and escalating to your team leader where a decision needs to sit with them.
• You'll carry out tool changes and material changes, and set feed systems and tool temperature control units.
• You'll run first-off samples and carry out initial quality checks using the relevant gauges and equipment, interpreting the results and taking corrective action before a process is released.
• You'll optimise processes in line with standard operating procedures, contributing to cycle time and scrap reduction.
• You'll undertake minor reactive maintenance on machinery and tooling, such as oil levels and cleanliness.
• You'll complete and submit production and performance documentation accurately, keeping process records up to date when changes are made.
• You'll take and give a thorough shift handover, so the incoming team knows exactly where things stand against the plan.
• You'll work closely with operatives, supervisors, maintenance, quality and process engineering to keep production moving.
• You'll make sure health and safety guidelines are followed at all times, and that 5S and housekeeping standards are maintained.
• You'll work through a structured training and sign-off programme, building evidence towards the next grade on our technical pay scale.
• Hands-on process experience in either injection moulding or extrusion. You do not need both - most of our team joined with one and learned the other here.
• The ability to start up and run a process unsupervised, following safe working practices.
• Confidence diagnosing and resolving process and tooling faults, and knowing when to escalate.
• Experience of tool and material changes, and a working knowledge of process conditions such as material drying and barrel temperatures.
• The ability to interpret technical drawings and work to standard operating procedures.
• A clear understanding of health and safety in a manufacturing environment.
• Happy to work a continental shift pattern - four on, four off, 7am to 7pm.
• Experience across both injection moulding and extrusion is desirable, as is exposure to rotational moulding or PU elastomer processes.
• CNC or robot programming experience is desirable but not essential - it is something you can gain here.
• A certificate within injection moulding, or NVQ Level 3 in mould tools and processes, is desirable.
• Strong communication skills - handovers, sample sign-offs and working with quality and engineering make this a genuinely communicative role.
• A methodical, questioning approach to problems, and the patience to find the real cause rather than the quick fix.
• Resilience and a willingness to learn our products and tooling from the ground up, however much experience you arrive with.
• Pride in quality and attention to detail, particularly around paperwork and process records.
• A collaborative, team-focused approach - you'll be one of five on shift and the team depends on each other.
• The ambition to progress, and the self-discipline to work through the training programme and evidence your development.
Key Skills for This Role
Full Job Posting
Job description
You'll start up and monitor injection moulding machines and extrusion lines, setting them to the specified conditions with as little scrap as possible.
You'll troubleshoot process issues as they arise, working out the cause and putting it right, and escalating to your team leader where a decision needs to sit with them.
You'll carry out tool changes and material changes, and set feed systems and tool temperature control units.
You'll run first-off samples and carry out initial quality checks using the relevant gauges and equipment, interpreting the results and taking corrective action before a process is released.
You'll optimise processes in line with standard operating procedures, contributing to cycle time and scrap reduction.
You'll undertake minor reactive maintenance on machinery and tooling, such as oil levels and cleanliness.
You'll complete and submit production and performance documentation accurately, keeping process records up to date when changes are made.
You'll take and give a thorough shift handover, so the incoming team knows exactly where things stand against the plan.
You'll work closely with operatives, supervisors, maintenance, quality and process engineering to keep production moving.
You'll make sure health and safety guidelines are followed at all times, and that 5S and housekeeping standards are maintained.
You'll work through a structured training and sign-off programme, building evidence towards the next grade on our technical pay scale.
Hands-on process experience in either injection moulding or extrusion. You do not need both - most of our team joined with one and learned the other here.
The ability to start up and run a process unsupervised, following safe working practices.
Confidence diagnosing and resolving process and tooling faults, and knowing when to escalate.
Experience of tool and material changes, and a working knowledge of process conditions such as material drying and barrel temperatures.
The ability to interpret technical drawings and work to standard operating procedures.
A clear understanding of health and safety in a manufacturing environment.
Happy to work a continental shift pattern - four on, four off, 7am to 7pm.
Experience across both injection moulding and extrusion is desirable, as is exposure to rotational moulding or PU elastomer processes.
CNC or robot programming experience is desirable but not essential - it is something you can gain here.
A certificate within injection moulding, or NVQ Level 3 in mould tools and processes, is desirable.
Strong communication skills - handovers, sample sign-offs and working with quality and engineering make this a genuinely communicative role.
A methodical, questioning approach to problems, and the patience to find the real cause rather than the quick fix.
Resilience and a willingness to learn our products and tooling from the ground up, however much experience you arrive with.
Pride in quality and attention to detail, particularly around paperwork and process records.
A collaborative, team-focused approach - you'll be one of five on shift and the team depends on each other.
The ambition to progress, and the self-discipline to work through the training programme and evidence your development.
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We Do the Right Thing
About A-SAFE
A-SAFE is a private British manufacturer of polymer safety barriers for factories, warehouses, airports, and other industrial workplaces.
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