Plastics Process Engineer

Job Description Summary

Essential Duties

• · Troubleshoot molding and processing issues related to machines, tooling, materials, and equipment.
• · Establish and maintain process parameters, standard operating procedures, and work instructions.
• · Lead process validation activities and capability studies where applicable.
• · Analyze production data and identify opportunities for waste reduction, cycle time improvements, and cost savings.
• · Support new product launches through tooling trials, process development, and production ramp-up activities.
• · Collaborate with Quality, Manufacturing, Maintenance, Tooling, and Supply Chain teams to resolve operational issues.
• · Conduct root cause analyses and implement corrective and preventive actions.
• · Evaluate and recommend new equipment, tooling, materials, and automation technologies.
• · Keeps equipment operational by coordinating maintenance and repair services; following manufacturer's instructions and established procedures; requesting special service.
• · Completes design and development projects by training and guiding technicians.
• · Develop and implement process improvements to optimize product quality, production efficiency, and cost.
• · Troubleshoot and resolve process issues to minimize downtime and maintain production targets.
• · Lead installation, startup, and qualification of new molding or plastics processing equipment.
• · Support automation integration, including robotics, conveyors, vision systems, and downstream equipment.
• · Drive ramp-up activities to achieve targeted safety, quality, throughput, and OEE objectives.
• · Review mold designs and provide Design for Manufacturability (DFM) recommendations.
• · Lead tooling improvement projects to enhance cycle times, part quality, reliability, and mold maintenance intervals.
• · Evaluate alternative resins, additives, colorants, and recycled materials to reduce part cost while maintaining product requirements.
• · Lead material qualification and validation projects, including testing for mechanical, thermal, and cosmetic performance.
• · Identify opportunities for resin down-gauging, regrind utilization, and material substitutions
• · Ensure compliance with safety, environmental, and quality standards.
• · Train production personnel on process controls, operating procedures, and best practices.
• · Participate in continuous improvement initiatives using Lean Manufacturing and Six Sigma methodologies.
• · Monitor and improve Overall Equipment Effectiveness (OEE), scrap rates, and productivity metrics.
• Perform other duties as assigned.

Required Skills / Qualifications

• Bachelor's degree in Plastics Engineering, Chemical Engineering, Mechanical Engineering, Manufacturing Engineering, or related field preferred.
• 3+ years of experience in plastics manufacturing and process engineering.
• Strong knowledge of plastic materials, resins, and processing techniques.
• Experience with one or more of the following injection molding.
• Injection molding
• · Knowledge of automation, robotics, and vision systems.
• Proficiency in statistical analysis, process capability studies, and root cause problem solving.
• Experience with manufacturing ERP systems and data analysis tools.
• Strong project management and communication skills.
• Proficient in Microsoft Office (Excel, Word, PowerPoint)
• Strong organizational skills; able to manage priorities and workflow
• Able to work independently and as a member of various teams
• Versatile, flexible, and willing to work within constantly changing priorities with enthusiasm.
• Strong safety background and attendance record

Physical Environment

Leviat Offers You