Area Manager - CPP (Mechanical Maintenance)
Role Overview
Direct and guide the maintenance team of a combination of units to achieve stated plant reliability and plant performance goals by coordinating with all service agencies by effective utilization of available resources.
Full Job Posting
Qualifications
- Educational Qualifications & Certifications
- BE in Mechanical Engineering or Equivalent
- Experience
- 12–15 years in maintenance and planning within Oil Refinery, Petrochemical, Fertilizer sectors, Power Plant or Heavy Chemical Industry.
Responsibilities
- Effective Mechanical Maintenance
- Adherence to Planned Maintenance Schedule and timely attendance to Breakdown.
- Preparation of FA/RCA reports & implementation of all recommendation.
- Utilize SAP for maintenance tracking and spares procurement
- Establish and manage complaint resolution systems for internal stakeholders
- Systems, Policies & Procedures
- Develop and implement SOPs/SMPs for equipment maintenance.
- Identify and onboard alternate vendors for non-OEM repairs
- Ensure availability of critical spares and equipment uptime
- Monitor shutdown activities for timely completion
- Financial Perspective
- Provide inputs for area-wise Opex and Capex budgeting
- Monitor actual vs. planned budgets and implement cost control measures
- Optimize spare parts inventory and scrap management.
- Coordination with Procurement for technically suitable and most economical sourcing of resources in time.
- Participative Management
- Foster team-wide decision acceptance for improved cooperation
- Encourage idea generation to enhance plant reliability
- Promote upward communication and transparency on budget, reliability and plant defects.
- Team Leadership & Development
- Foster participative management and upward communication
- Motivate team members to contribute ideas and align with Nayara’s vision
- Conduct skill gap analysis, training sessions, and job rotations
- Mentor subordinates and define goal statements aligned with organizational objectives
- Safety & OHSMS
- Ensure safe working conditions and enforce HSEF compliance
- Stop unsafe work when observed and ensure proper work permit compliance.
- Conduct toolbox talks, safety training, and risk assessments
- Implement audit recommendations within defined timelines
- Environment & Energy Management
- Ensure compliance with EMS ISO 14001 and Energy Management System ISO 50001
- Monitor and control EnPIs, baselines, and energy performance targets
- Promote awareness of energy policies and objectives
- Process Safety Management
- Apply PSM principles including Mechanical Integrity and Asset Reliability
- Conduct Asset Criticality Assessments and implement inspection recommendations
- Lead/participate in RCA, PHA, and PSSR activities
- Maintain updated equipment datasheets and failure histories
- Ensure proper configuration of interlocks and trips per Cause & Effect diagrams
- Ensure contract management procedures and compliance.
- Direct and guide the maintenance team of a combination of units to achieve stated plant reliability and plant performance goals by coordinating with all service agencies by effective utilization of available resources.
About Nayara Energy
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