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Area Engineer - Instrumentation Maintenance
Nayara Energy
Gujarat, IND
Full-time
Mid · 5–7 years experience
Onsite
Discovered 3 days ago
Role Overview
To provide comprehensive instrumentation maintenance support, encompassing reliability planning and execution coordination, aimed at achieving world-class asset reliability across refinery plant areas.
The role ensures optimal cost efficiency while adhering to design standards and statutory regulations.
Full Job Posting
Qualifications
- Educational Qualifications
- Bachelor’s Degree or Diploma in Instrumentation Engineering or equivalent
- Experience
- Minimum 5 to 7 years of experience in instrumentation maintenance and planning within large-scale oil refineries, petrochemical, fertilizer or power plant units.
- 3 to 4 years of experience in commissioning, engineering, and project execution.
- Proficient in instrumentation maintenance, installation, commissioning and contract management.
Responsibilities
- 1.Quality Management System – HSEF: Care & Welfare
- Ensure safe working conditions for all instrumentation personnel during maintenance activities.
- Achieve 100% compliance with the Work Permit System, maintaining near-zero non-compliance.
- Conduct regular toolbox talks for instrumentation staff.
- Enforce interlock bypass protocols and maintain bypass registers.
- Coordinate with HR to deliver safety training programs.
- Reliability Enhancement
- Execute preventive maintenance schedules jobs for all instrumentation systems.
- Minimize plant downtime by maintaining adequate spare inventory.
- Perform root cause analysis for instrumentation failures and implement corrective actions.
- Cost Management
- Monitor and control maintenance costs and spare part inventories.
- Ensure adherence to CAPEX and OPEX budgets.
- Replace expensive imported package unit spares with suitable indigenous alternatives.
- Standardize instrumentation to reduce inventory variety.
- Prepare SPIR sheets and define MRP levels for spares to optimize inventory
- Best Maintenance Practices & Procedures
- Implement systems, procedures, and policies for effective work request execution (e.g., MOC compliance).
- Monitor instrument performance using SAP history and take timely corrective action.
- Optimize resource utilization (labour and equipment).
- Promote knowledge-sharing sessions and update RCM recommendations.
- Team Management
- Align team capabilities and behaviours with departmental objectives.
- Finding the ways to overcome challenges and obstacles during
- maintenance
- Ensure contract manpower technical enhancement.
- Project Management
- Ensure assigned project activities in alignment with objectives and timelines.
- Coordinate with vendors for material procurement.
- Coordinate with engineering for technical issue resolution.
- Provide technical solutions for site-level challenges.
- Allocate resources to ensure timely project completion.
- OHSMS – HSEF Care and Welfare
- Identify and mitigate loss exposures through appropriate controls.
- Monitor compliance and identify opportunities for HSEQ performance enhancement.
- Ensure timely fulfillment of legal obligations.
- Environment & Energy Management System – EnMS ISO 50001:2018
- Promote awareness of the Energy Policy (ISO 50001:2018).
- Understand significant energy uses and energy objectives.
- Support implementation of the Energy Management System.
- Process Safety Management (PSM)
- Apply PSM principles / knowledge of PSM elements and procedures, including Mechanical Integrity and Asset Reliability.
- Conduct Asset Criticality Assessments.
- Implement inspection recommendations.
- Lead or participate in RCA, near-miss, and incident investigations.
- Ensure compliance with Contractor Safety Management Systems.
- Participate in PHA and PSSR studies.
- Ensure interlocks/trips are configured per Cause & Effect Diagrams.
- Maintain updated equipment datasheets, failure data, and history.
- To provide comprehensive instrumentation maintenance support, encompassing reliability planning and execution coordination, aimed at achieving world-class asset reliability across refinery plant areas. The role ensures optimal cost efficiency while adhering to design standards and statutory regulations.
- Quality Management System – HSEF: Care & Welfare
About Nayara Energy
Oil & Gas3300 employeesFounded 1989
Indian private downstream energy company refining crude oil, producing petrochemicals, and selling fuels through nationwide retail outlets.
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