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Senior Engineer Maintenance

ZEISS Group
Bengaluru, IND
Full-time
Senior · 8–10 years experience
Onsite
Discovered 3 weeks ago
power-bisap

Full Job Posting

Key Responsibilities

  • Maintenance Planning & Execution
  • Lead & execute preventive, predictive, and corrective maintenance activities.
  • Conduct daily maintenance tier meetings and monitor maintenance KPI like MTTR,MTBF,OEE &Cost.
  • Analyze equipment breakdowns using Quality tools and implement corrective and preventive actions.
  • Prioritizing the breakdowns and accordingly attending the same.
  • Sound knowledge on TPM implementation and drive the TPM culture in the organization.
  • Able to plan and delegate the responsibilities to technicians at times and ensure results are delivered.
  • Review the spare parts inventory and ensure critical spare parts are defined and inventory is maintained.
  • Develop the trouble shooting catalogue for each of the production machines.
  • Drive the continual improvements for the department, also drive compete projects.
  • Optimization of layout for improved efficiency, cycle time of machines, using LEAN concepts.
  • Develop skill matrix, identify the skill gaps for team and ensure required trainings are provided.
  • Troubleshooting & Technical Support
  • Diagnose mechanical, electrical, hydraulic, and pneumatic issues.
  • Lead troubleshooting activities during equipment breakdowns.
  • Support root cause analysis (RCA) and failure analysis& Lean Six Sigma Method.
  • Ensure quick restoration of equipment to minimize downtime.
  • Assist in installation, commissioning, and testing of new equipment.
  • Always meet the department KPI’s like MTTR, MTBF and PM adherence.
  • Team Supervision
  • Direct and mentor to maintenance technicians and junior engineers.
  • Allocate maintenance tasks and monitor work completion.
  • Provide technical guidance and on-the-job training to maintenance staff.
  • Ensure adherence to maintenance procedures and best practices.
  • Safety & Compliance
  • Ensure all maintenance activities comply with safety regulations and company standards.
  • Conduct safety inspections and risk assessments.
  • Ensure LOTO, safety standards including the PPE’s are followed by team.
  • Maintain proper maintenance documentation and reports.
  • Ensure compliance with statutory and environmental regulations.
  • Spare Parts & Inventory Management
  • Oversee departmental maintenance budgets, optimize spare parts inventory, and control repair costs.
  • Coordinate with procurement for timely availability of spare parts and consumables.
  • Evaluate vendors and maintenance service providers.
  • Continuous Improvement
  • Identify opportunities for cost reduction and efficiency improvement.
  • Support TPM, Lean Manufacturing, and continuous improvement initiatives.
  • Recommend equipment upgrades and process improvements.
  • Participate in energy-saving and reliability improvement projects.

Required Qualifications

  • Bachelor’s degree / Diploma in, Electrical &Electtonics Engineering, or Mechatronics Engineering.
  • Minimum 8 to 10 years of maintenance experience in manufacturing, industrial, or process industries.
  • Experience in handling maintenance planning and troubleshooting activities.
  • Strong knowledge of industrial machinery and maintenance systems.
  • Expertise in preventive and predictive maintenance techniques.
  • Understanding of CNC Machine,PLCs, automation systems, and utility equipment.
  • PLC Program and troubleshooting(Simens, Delta,ABB, BECOFF).
  • Hands of experience MES(Manufacturing Execution System )
  • Good analytical and problem-solving skills Why Why analysis,Fishbone diagram, DIMAIC
  • Leadership and team coordination abilities.
  • Familiarity with CMMS software Like SAP, Other local CMMS system, Power App.
  • Knowledge of safety and quality standards.
  • Experience in TPM, Lean, Six Sigma, or Reliability Engineering.
  • Certification in maintenance or safety management.
  • Experience with SAP PM or similar maintenance systems.
  • Good experience in SOP, SWI, ISO documents.
  • Key Performance Indicators (KPIs)
  • Equipment uptime and availability.
  • Breakdown reduction and response time.
  • Preventive maintenance compliance.
  • Maintenance cost optimization.
  • Safety performance and compliance.
  • Mean Time Between Failures (MTBF).
  • Mean Time To Repair (MTTR).
  • Working Conditions
  • May require shift work and emergency breakdown support.
  • Work environment may include manufacturing plants, industrial facilities, or utilities.
  • Experience in Power BI, Advance Excell, Power Point Preparation.
  • CAD 2D.
  • Good communication and interpersonal skills.
  • Knowledge of local language.
  • Your ZEISS Recruiting Team

Required Skills

  • Strong knowledge of industrial machinery and maintenance systems.
  • Expertise in preventive and predictive maintenance techniques.
  • Understanding of CNC Machine,PLCs, automation systems, and utility equipment.
  • PLC Program and troubleshooting(Simens, Delta,ABB, BECOFF).
  • Hands of experience MES(Manufacturing Execution System )
  • Good analytical and problem-solving skills Why Why analysis,Fishbone diagram, DIMAIC
  • Leadership and team coordination abilities.
  • Familiarity with CMMS software Like SAP, Other local CMMS system, Power App.
  • Knowledge of safety and quality standards.

Preferred Qualifications

  • Experience in TPM, Lean, Six Sigma, or Reliability Engineering.
  • Certification in maintenance or safety management.
  • Experience with SAP PM or similar maintenance systems.
  • Good experience in SOP, SWI, ISO documents.
  • Key Performance Indicators (KPIs)
  • Equipment uptime and availability.
  • Breakdown reduction and response time.
  • Preventive maintenance compliance.
  • Maintenance cost optimization.
  • Safety performance and compliance.
  • Mean Time Between Failures (MTBF).
  • Mean Time To Repair (MTTR).
  • Working Conditions
  • May require shift work and emergency breakdown support.
  • Work environment may include manufacturing plants, industrial facilities, or utilities.
  • Experience in Power BI, Advance Excell, Power Point Preparation.
  • CAD 2D.
  • Good communication and interpersonal skills.
  • Knowledge of local language.
  • Your ZEISS Recruiting Team:

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