Reliability Engineer

Own reliability requirements, targets, and budgets for P3 system hardware — thermal storage, heat exchangers, turbomachinery, power electronics, and balance-of-plant components

Design and execute accelerated life testing (ALT), HALT, and HASS programs to validate component and system life under thermal cycling, vibration, and operational stress conditions representative of the P3 deployment environment

Lead FMEA and reliability-centered maintenance (RCM) studies during design, NPI, and production ramp; track and close action items with cross-functional teams

Analyze field failure data, warranty returns, and in-service performance data to identify failure modes, estimate Weibull parameters, and prioritize design or process improvements

Own the FRACAS process — capture, analyze, and close out failures from test and field with design and manufacturing partners

Collaborate with design engineering on reliability-by-design principles: derating, thermal margin, fatigue life, creep, and materials selection for high-temperature, long-duration operation

Build and maintain reliability models (RBD, fault trees, MTBF/MTTF estimates) and support system-level availability analysis for customer site deployments

Define and track reliability KPIs — field MTBF, infant-mortality rates, demonstrated vs. predicted reliability — and report to engineering and operations leadership

Partner closely with the Quality Engineering team to connect supplier and manufacturing quality data to field reliability outcomes

Bachelor's degree in Mechanical, Aerospace, Electrical, or a related engineering field

5+ years of reliability engineering experience with electromechanical or thermal hardware

Experience designing and executing accelerated life or stress tests (ALT, HALT, HASS) for electromechanical or thermal hardware

Proficiency with reliability analysis methods: FMEA, fault tree analysis (FTA), RBD, FRACAS, RCM

Strong statistical foundation — Weibull analysis, life data analysis, DOE, and confidence-bound estimation

Deep knowledge of root-cause methodologies (8D, 5-Why, fishbone) and failure analysis techniques

Ability to read and interpret mechanical drawings and system schematics

Clear technical writing and the ability to communicate findings to engineers, operations, and leadership

Willingness to travel to test sites and customer deployments

Experience in energy, aerospace, automotive, industrial equipment, or other high-reliability hardware industries

Familiarity with failure mechanisms specific to high-temperature continuous-operation hardware: thermal fatigue, creep, oxidation/corrosion, bearing and seal wear, insulation degradation

Exposure to thermal storage systems, heat exchangers, pressure vessels, rotating machinery, or power electronics relevant to the P3 system

ASQ Certified Reliability Engineer (CRE)

Design for Reliability (DfR) training; Six Sigma Green or Black Belt

Experience with reliability software (ReliaSoft, Windchill Quality, or similar) and CMMS/field-service platforms (Salesforce Field Service or similar)

Experience building a reliability function from scratch at an early-stage hardware company

What We Offer:

Competitive salary and equity options.

Comprehensive benefits package, including health, dental, and retirement plans.

A dynamic work environment that fosters creativity and innovation.

Opportunities for professional growth and development in a rapidly evolving industry.

Relocation assistance.