{bc}
lever

Lead Thermal Design Engineer (Austin, TX)

Exowatt
Austin, USA
Full-time
Lead
Onsite
USD 180-215 / year
Discovered 1 months ago

Full Job Posting

Key Responsibilities

Own the solar thermal receiver end to end architecture, design, analysis, prototyping, and qualification for a first-of-its-kind energy product, with direct influence on system-level cost and performance targets

Set the technical direction for receiver development: define requirements, drive design reviews, and make the calls on architecture trade-offs (cavity, external, tubular, particle-based) that determine how much of the sun we capture

Build and validate thermal and optical models, flux distribution, heat transfer efficiency, thermal stress, and use them to iterate designs in days, not quarters

Select and qualify materials that survive 600°C–1000°C+, extreme thermal cycling, and concentrated solar flux, working hands-on with ceramics, refractory metals, and advanced alloys

Design, run, and learn from high-flux prototype testing and accelerated life evaluation, and you'll see your hardware tested under real sun, not just in simulation

Partner closely with the solar collection, controls, heat exchanger, and thermal storage teams to optimize aiming strategies, flux distribution, and downstream integration as one system

Drive design-for-manufacturing from day one so the receiver scales from prototype to mass production at a cost the grid has never seen

Shape the receiver roadmap by tracking and pulling in advances in selective absorbers, high-temperature coatings, and receiver technology, and grow the team around you as we scale

Required Qualifications

Bachelor's degree in Mechanical Engineering, Aerospace Engineering, Materials Science, or a related field, or equivalent demonstrated engineering depth

7+ years designing high-temperature thermal hardware — solar receivers, heat exchangers, combustors, furnaces, propulsion components, or comparable systems operating at extreme heat flux

Deep command of heat transfer (conduction, convection, radiation), thermodynamics, and fluid mechanics, and the judgment to know when a hand calc beats a week of simulation

Proficiency with thermal and structural simulation tools (ANSYS, COMSOL, SolarPILOT, or equivalent), grounded in physical intuition rather than dependent on it

Hands-on experience with high-temperature materials like ceramics, refractory metals, advanced alloys up to and including selection, qualification, and failure analysis

A track record of taking hardware from concept through prototype testing into production, and the scars to prove it

Preferred Qualifications

Advanced degree (MS/PhD) in a relevant discipline

Direct experience designing solar thermal receivers

Experience with molten salt, liquid sodium, or particle-based heat transfer media

Knowledge of selective absorber coatings and high-temperature surface treatments

Familiarity with optical modeling and ray-tracing tools for flux analysis, or solar field aiming-point optimization

Publications or patents in solar thermal or high-temperature receiver technology

Experience thriving in an early-stage, fast-iteration hardware environment where you set the standard rather than follow one

Apply for this job in 1 click

Skip the repetitive application forms

Install the Base Career Chrome Extension and autofill job applications across major job boards with your profile.

Sarah M.James T.Maya R.

Trusted by over 500,000 job seekers on Base Career

Start Free Today

More from this employer

More jobs at Exowatt