Project Engineer
Full Job Posting
Essential Functions
Identify and manage asset reliability risks that could adversely affect plant/business operations
Utilize engineering knowledge, expertise and techniques to: Prevent failure modes Reduce the likelihood and frequency of failures Identify and correct the causes of failures that do occur Participate in developing plant project needs and 5 year Capital and Plant Expense Project Plans Develop all engineering, drawings and equipment specs required to accurately support project development including RFQ’s, cost estimates, justifications / benefits and AFE preparation Manage all Project Phases after approval including Construction / Contractor Management, Commissioning and Operations Handover Ensure all projects are executed safely and meet Safety Compliance requirements resulting in Zero Accidents or Serious Incidents Ensure all Operating and Maintenance Procedures are prepared prior to handover to the plant Control and keep projects under budget and on time; prepare forecasts and reports on spending and physical completion to plan Ensure city, county, state, and federal regulations relating to projects are met at all times Manage Engineering and Project records and Documentation of the plant including storage and retrieval Lead reliability analysis (Paretos, FMEA, etc.) to improve Overall Equipment Effectiveness Work with Plant Management to develop and execute specific plans including schedules, resource requirements and costs that will address opportunities to improve the reliability of operations Track reliability KPIs and propose course corrections to be on target and continuously improve Write Management of Change (MOC) documents for equipment changes Provide technical support to plant personnel Comprehend and respond accordingly to environmental safety procedures and mandates
Prevent failure modes
Reduce the likelihood and frequency of failures
Identify and correct the causes of failures that do occur
Participate in developing plant project needs and 5 year Capital and Plant Expense Project Plans
Develop all engineering, drawings and equipment specs required to accurately support project development including RFQ’s, cost estimates, justifications / benefits and AFE preparation
Manage all Project Phases after approval including Construction / Contractor Management, Commissioning and Operations Handover
Ensure all projects are executed safely and meet Safety Compliance requirements resulting in Zero Accidents or Serious Incidents
Ensure all Operating and Maintenance Procedures are prepared prior to handover to the plant
Control and keep projects under budget and on time; prepare forecasts and reports on spending and physical completion to plan
Ensure city, county, state, and federal regulations relating to projects are met at all times
Manage Engineering and Project records and Documentation of the plant including storage and retrieval
Lead reliability analysis (Paretos, FMEA, etc.) to improve Overall Equipment Effectiveness
Work with Plant Management to develop and execute specific plans including schedules, resource requirements and costs that will address opportunities to improve the reliability of operations
Track reliability KPIs and propose course corrections to be on target and continuously improve
Write Management of Change (MOC) documents for equipment changes
Provide technical support to plant personnel
Comprehend and respond accordingly to environmental safety procedures and mandates
Other duties as assigned by manager
Required Education and Experience
B.S.M.E. with 7+ years of experience in a chemical plant environment
Influence leadership skills within groups
Demonstrated working knowledge of major equipment: Boilers, steam turbines, air condensers, cooling towers, pumps, heat exchangers, fired dryers, bag filters, conveyors, bucket elevators, air blowers, fans and refractory lined equipment
Working knowledge of fixed equipment inspection techniques and compliance standards
Demonstrated experience setting up mechanical integrity programs
Ability to communicate effectively both verbally and with documented reports
Proficiency working with Microsoft Office software (e.g. Word, Excel, PowerPoint, etc.)
Ability to define problems, collect data, establish facts, and draw valid conclusions using root cause techniques
Hands-on experience for some of the following: design engineering, estimating, purchasing, supervision of consulting engineers and construction management
Ability to develop “cost of reliability” analysis to drive improvement projects and activities
Experience with the identification/application of PdM technologies and data analysis
Preferred Education and Experience
Certified PMP
Proven results using Planning & Scheduling and 5S to improve maintenance workflow and execution
Turnaround experience
About Tokai Carbon CB
Tokai Carbon Group’s U.S. carbon black manufacturer producing furnace-grade blacks for tire, rubber, plastics, coatings, ink, and toner customers.
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