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Process Engineer

Polymer Concepts Technologies, Inc
Orange, USA
Full-time
Onsite
Discovered 2 months ago

Full Job Posting

  • Develop, implement, validate, document, and continuously improve manufacturing processes, work instructions, standard operating procedures (SOPs), and process
  • documentation.
  • Analyze manufacturing workflows and production data to improve productivity, throughput, quality, safety, and overall operational efficiency.
  • Provide hands-on engineering support for CNC machining operations, including tooling selection, fixture design, machining parameters, cycle time improvements, and process optimization.
  • Investigate manufacturing issues using structured problem-solving methodologies and implement effective corrective and preventive actions (CAPA).
  • Support new product introduction (NPI), process transfers, equipment installations, process qualifications, and manufacturing readiness activities.
  • Lead or facilitate Lean Manufacturing initiatives, including 5S, Kaizen events, value stream mapping, visual management, standardized work, and waste reduction projects.
  • Conduct process capability studies, statistical process control (SPC) analysis, PFMEA development, Control Plan creation, process validation, and manufacturing risk assessments.
  • Collaborate with Quality Engineering to investigate nonconforming product, customer complaints, and internal quality issues using root cause analysis methodologies.
  • Evaluate manufacturing equipment, tooling, and process technologies while recommending improvements that enhance operational performance and reduce manufacturing costs.
  • Partner with cross-functional teams to support engineering change implementation, production startup activities, and continuous improvement initiatives.
  • Prepare technical reports, engineering documentation, process metrics, and project updates for leadership and key stakeholders.
  • Promote safe work practices while supporting compliance with company policies, customer requirements, and quality management systems.
  • Employees may be required to perform other related duties as assigned to meet business needs.
  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related engineering discipline.
  • An equivalent combination of education and directly related manufacturing engineering experience may be considered.
  • Minimum of three (3) years of progressive process engineering experience within a manufacturing environment.
  • Experience supporting CNC machining operations and manufacturing process optimization.
  • Experience implementing Lean Manufacturing and continuous improvement methodologies.
  • Five (5) or more years of manufacturing process engineering experience.
  • Lean Six Sigma Green Belt or higher certification.
  • Experience supporting aerospace, medical device, precision machining, engineered polymers, seals, O-rings, or related manufacturing industries.
  • Working knowledge of CAD/CAM software and CNC programming fundamentals.
  • Experience supporting multiple manufacturing facilities.
  • Strong knowledge of manufacturing process development and process optimization.
  • Working knowledge of CNC machining processes, tooling, fixtures, and machining practices.
  • Ability to read and interpret engineering drawings, geometric dimensioning and tolerancing (GD&T), specifications, and manufacturing documentation.
  • Knowledge of PFMEA, Control Plans, Statistical Process Control (SPC), process validation, and capability analysis.
  • Strong understanding of Lean Manufacturing and continuous improvement methodologies.
  • Excellent analytical, troubleshooting, and root cause problem-solving skills.
  • Strong project management and organizational abilities with the capability to manage multiple priorities.
  • Effective verbal, written, and interpersonal communication skills.
  • Proficiency with Microsoft Office Suite and manufacturing-related software applications.
  • Ability to collaborate effectively with cross-functional teams while working independently with minimal supervision.
  • Frequently stand and walk throughout manufacturing facilities for extended periods.
  • Frequently use hands and fingers to operate computers, tools, measuring devices, and manufacturing equipment.
  • Occasionally lift, carry, push, or pull up to 25 pounds.
  • Ability to climb stairs, bend, kneel, crouch, and reach as required while supporting manufacturing operations.
  • Ability to travel by automobile and commercial airline as business needs require. Reasonable accommodations may be made to enable individuals with disabilities to perform essential job functions.

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