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Process Engineer

Duracell Careers
Cleveland, USA
Mid
Onsite
Discovered 1 months ago

Full Job Posting

Qualifications

  • · Bachelor's degree in Engineering (Chemical, Mechanical, Industrial, or a related discipline)
  • · Experience in a manufacturing or process engineering role, ideally in a fast-paced production environment
  • · Strong data analysis and problem-solving skills; comfortable turning process data into prioritized action
  • · Familiarity with Lean/Six Sigma methods, root-cause analysis, and statistical process control
  • · Experience with centerline setting/optimization and DOE (Design of Experiments) methods
  • · Experience leading change management or validation processes for equipment or procedures
  • · Confident troubleshooter who can lead others through technical failures under pressure
  • · Strong communication skills — able to train others and influence across functions
  • · Willingness to spend the majority of your time on the plant floor

Responsibilities

  • Scope of Ownership
  • · Own engineering of assigned equipment/processes
  • · Lead root-cause resolution and defect elimination
  • · Lead centerline setting and optimization
  • · Lead CI and loss-elimination projects
  • · Lead capital project execution
  • · Lead standard work and SOP technical content
  • · Lead startups and changes
  • · Contribute to Process Reliability (PR) improvement
  • · Identify, prioritize, and eliminate process losses
  • · Build process capability and control (PQM / MU)
  • · Provide feedback to design and lead smart standardization deployment
  • · Define equipment standards
  • · Lead change management and validation processes
  • · Lead and build the team's capability in technical troubleshooting of process failures
  • · Lead process benchmarking and reapplication across sites
  • · Execute the technical side of capital projects, startups, and changes
  • · Help capture tribal knowledge and load it into team training (e.g., Augmentir)
  • Day-to-Day
  • · Design, implement, and maintain systems to collect and analyze data on critical product and process parameters
  • · Use that data to identify process losses
  • · Work with line management to prioritize improvement opportunities
  • · Eliminate or reduce prioritized losses by changing processes or work systems
  • · Participate in daily direction-setting — report results, flag issues, and request resources
  • · Own critical daily management systems, e.g. center-lining (run-to-target)
  • · Standardize equipment and work processes; own the change management system for your designated process; update control strategies and operating procedures as changes occur
  • · Share and reapply learnings across processes, modules, and plants
  • · Prepare and deliver training on process and equipment changes
  • · Grow your own capability through corporate and external training
  • How We Measure Success
  • · Product Quality Measures (PQM) — product or package defects, measured in PPM
  • · Process Reliability (PR)
  • · Downtime reduction on assigned equipment
  • · Defect elimination and recurrence
  • · Project delivery on time
  • · Centerline effectiveness
  • Direct Reports
  • None — individual contributor / project lead.
  • What to Expect
  • · You'll spend about 80% of your time on the floor, close to the process
  • · You'll grow into the site's technical expert for a designated process
  • · You'll qualify across all basic operating roles for that process

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