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Process Control Technician (PCT)

Heidelberg Materials
Harleyville, USA
Full-time
Junior · 2+ years experience
Onsite
Discovered 3 weeks ago

Full Job Posting

Key Responsibilities

  • Process Control & Automation
  • Maintain and troubleshoot distributed control systems (DCS), PLCs, HMIs, and SCADA systems.
  • Monitor process control loops and tune controllers to optimize performance and stability.
  • Support system upgrades, configuration changes, and maintenance of control strategies.
  • Assist in implementing process improvements and automation solutions.
  • Instrumentation & Equipment Maintenance
  • Install, calibrate, and maintain field instruments such as:
  • Flow, pressure, temperature, and level transmitters
  • Control valves and actuators
  • Analytical equipment (if applicable)
  • Diagnose and repair instrumentation and electrical issues in a timely manner.
  • Perform preventive and predictive maintenance activities.
  • Troubleshooting & Technical Support
  • Respond to plant issues impacting process control systems and instrumentation.
  • Work with operations and engineering teams to resolve process upsets and equipment failures.
  • Analyze trends and data to identify root causes and recommend corrective actions.
  • Compliance & Safety
  • Ensure all work complies with company policies, safety standards, and regulatory requirements.
  • Participate in safety audits, risk assessments, and incident investigations.
  • Follow lockout/tagout (LOTO) and other safety procedures.
  • Documentation & Reporting
  • Maintain accurate records of maintenance activities, calibrations, and system modifications.
  • Update P&IDs, loop sheets, and control documentation as needed.
  • Generate reports on equipment performance and maintenance metrics.
  • Site Support
  • Provide technical support during plant startups, shutdowns, and outages.
  • Collaborate with cross-functional teams across sites to standardize best practices.

Qualifications

  • Education
  • Associate degree or technical certification in:
  • Instrumentation & Controls
  • Electrical Engineering Technology
  • Automation or related field OR equivalent hands-on experience.
  • Score of 75 or better on the NCCER Industrial Electrician test
  • Experience
  • 2–5+ years of experience in process control, instrumentation, or industrial maintenance.
  • Experience in manufacturing, chemical, or industrial environments preferred.
  • Knowledge of PLC programming (Allen-Bradley, Siemens, etc.).
  • Experience with DCS systems (e.g., Honeywell, Emerson DeltaV, Yokogawa).
  • Strong understanding of process instrumentation and control loops.
  • P&IDs
  • Electrical schematics
  • Loop diagrams
  • Familiarity with calibration tools and diagnostic equipment.
  • Soft Skills
  • Strong problem-solving and analytical skills.
  • Effective communication and teamwork abilities.
  • Ability to work independently and manage multiple priorities.
  • High attention to detail and commitment to safety.
  • Work Environment & Requirements
  • Ability to work in industrial environments (heat, noise, confined spaces).
  • Willingness to work overtime, weekends, and on-call rotations as needed.
  • Physical ability to lift equipment and perform fieldwork tasks.
  • What We Offer
  • $34.12 per hour
  • Benefits through the Union for Medical, Dental, Vision and Pension
  • Union paid vacation, sick leave and holidays

Technical Skills

  • Knowledge of PLC programming (Allen-Bradley, Siemens, etc.).
  • Experience with DCS systems (e.g., Honeywell, Emerson DeltaV, Yokogawa).
  • Strong understanding of process instrumentation and control loops.
  • Ability to read and interpret:
  • P&IDs
  • Electrical schematics
  • Loop diagrams
  • Familiarity with calibration tools and diagnostic equipment.
  • Soft Skills
  • Strong problem-solving and analytical skills.
  • Effective communication and teamwork abilities.
  • Ability to work independently and manage multiple priorities.
  • High attention to detail and commitment to safety.
  • Work Environment & Requirements
  • Ability to work in industrial environments (heat, noise, confined spaces).
  • Willingness to work overtime, weekends, and on-call rotations as needed.
  • Physical ability to lift equipment and perform fieldwork tasks.
  • What We Offer
  • $34.12 per hour
  • Benefits through the Union for Medical, Dental, Vision and Pension
  • Union paid vacation, sick leave and holidays
  • Equal Opportunity Employer - Minority / Female / Veteran / Disabled

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