Plant manager : Bread and Buns
Skills
About This Role
Job Purpose
To manage all aspect of the Bakery Production facility.
Ensuring pre-determined
standards relating to Health & Safety, Food Safety, Quality, GMP, Staff Welfare,
Productivity and Costs/Budget Management are maintained.
The role is the focal
point on the business and as such responsible for ensuring a cohesive environment
where all areas of the business work together to ensure factory/site performance
remains in line with business expectations.
Authority
- The job operates within defined procedures, plans, budgets, programmes, etc.
- The jobholder is expected to anticipate problems or needs and develop and
- deliver clear strategies and plans to resolving them.
- As one of the senior members of the Operations team the role oversees
- all aspects of the business which have an impact on the production
- facility, with all Manufacturing/Operations activities from goods-in and
- stores areas through to packing/dispatch.
Key Results Area
- Responsible for all aspects of Health and Safety in the facility;
- Lead the Quality function to reduce FS and Quality complaints through
- introduction of a range of Customer focused QA/TQM/Internal audit tools
- and techniques
- Ensure no Major external audit compliance issues
- Improvement in Site Not-Right First Time Quality;
- Adherence to Housekeeping standards through 5S process and
Food Safety/Hygiene Team;
- Adherence to Good Manufacturing Practices for the entire
- Operations facility;
- Performance Management of all direct reports to meet site business plan;
- Control and effective use of Direct and Indirect labour to meet
- production programme requirements and customer expectations;
- Ensure Regular communication to site teams on Production Performance
- and KPI through Area Process Leaders;
- Improve communication and performance effectiveness to Safety,
- Production, Quality and Maintenance teams on KPI achievements;
- Delivery of production plan budgeted Attainment to Plan;
- Achievement of Site OEE target;
- Manufacturing Costing/Variance to Standard Cost in the production
- areas;
- Identification and delivery of Total Lowest Cost improvement projects;
- Manufacturing Costing Variance to Standard Cost;
- Direct Labour Efficiency for site;
- Increase in Unit Per Man Hour;
- Decrease in Cost Per Unit/COGs;
- Reduce Energy and Utilities consumed per saleable tonne;
- Improve Material Losses and giveaway;
- Lead the maintenance function to Reduction in Downtime
- through a rage of preventative and predictive maintenance
- techniques, CI and Improvement teams;
- Reduction in Operational key losses, including Changeover
- times;
- Implementation of Lean Manufacturing Techniques to production
- operations;
- Ensure Internal Supplier / Customer relationships and information flows are
- improved to deliver commercial expectations through the production
- process.
EDUCATION/QUALIFICATIONS Essential
- Min 5 years leading a short shelf life site >100 staff
- Degree level (or equivalent) qualification in an engineering or food
- technology/Baking discipline
- IOSH Managing Safely.
• HACCP Level 2
- Internal auditing
Desirable
- Black or Green Belt in Six Sigma.
Knowledge/Skills/Training/Experience
- Proven track record of senior experience gained within a manufacturing operation utilising Continuous Improvement / Lean Manufacturing techniques, ideally with Baking, short-shelf life food preparation or FMCG Production experience;
- Leading from the front, hands on proven capable leader and strong
- people manager;
- Excellent Regular attendance in the factory front line and office,
- split on average 70/30%
- Communicator at all levels with strong interpersonal skills;
- Numerate with the ability to analyse information to support and present
- their decisions;
- Ability to challenge and drive business improvement from the bottom up;
- Experience of Lean Manufacturing Systems and implementation
- Continuous Improvement training and experience;
- Leading NPD/EPD and capital projects;
- Ability to problem solve and drive RCA and effective actions
- management;
- Customer focused and commercially aware;
- Ability to work under pressure within a high performance, fast moving
- environment;
- Self confident and decisive;
- Open to new ideas, technologies and willing to challenge the status quo.
- PRACTICAL REQUIREMENTS Travel: Occasional attendance at external courses and other sites as required,
- sometimes including overnight stays
- Work pattern: General day-shift hours between 08.00 and 18.00 Saturday to
- Thursday – attendance at site is required outside these hours depending on
- business needs
Sites across KSA (Riyadh Rabigh, Jeddah)
Conditions: The factory can be hot and humid in the summer
Skills
management,factory,food safety management system,manufacturing,maintenance,baking,food safety,bread and buns
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