Lead Quality Production Engineer – Generator Final Assembly
Full Job Posting
Quality Leadership
Lead quality assurance activities supporting Generator Final Assembly operations.
Drive a culture of safety, quality, accountability, and continuous improvement.
Serve as the primary quality focal point during production build and customer inspections.
Ensure adherence to GE Vernova Quality Management System requirements and customer specifications.
Production Quality Management
Monitor production quality metrics including: First Pass Yield (FPY) Cost of Poor Quality (COPQ) Defect rates Rework and scrap Customer complaints Internal quality escapes
Develop and execute corrective and preventive actions (CAPA).
Analyze quality trends and establish improvement plans.
Provide quality support for
Rotor assembly and installation
Stator assembly operations
Air gap verification
Electrical and mechanical inspection activities
Torque verification processes
Alignment and balancing operations
Final testing preparation
Documentation and customer release packages
Problem Solving & Continuous Improvement
Lead RCCA investigations utilizing: 8D Methodology DMAIC A3 Problem Solving Fishbone Analysis 5 Why Analysis FMEA
Drive sustainable corrective actions.
Facilitate cross-functional quality improvement initiatives.
Process Validation & Controls
Develop and maintain: Control Plans Process Flow Diagrams Inspection Plans Standard Work Instructions Quality Gates
Validate manufacturing and assembly processes.
Conduct risk assessments and process audits.
Supplier & Component Quality
Support supplier quality investigations affecting generator assembly.
Collaborate with Supplier Quality Engineers on non-conforming materials.
Drive containment and resolution activities to prevent production disruptions.
Customer Quality Support
Interface with customers during witness inspections and audits.
Support customer issue resolution and technical reviews.
Ensure all contractual quality requirements are fulfilled before shipment.
Compliance & Auditing
Ensure compliance with: ISO 9001 requirements GE Vernova Quality Standards Regulatory and industry requirements Customer contractual specifications
Lead internal audits and support external audits.
Data Analytics & Reporting
Utilize quality and manufacturing data to identify trends and risks.
Present quality performance to plant leadership and business stakeholders.
Develop KPI dashboards and improvement action plans.
REQUIRED QUALIFICATIONS
- Bachelor's Degree in Mechanical Engineering Manufacturing Engineering Industrial Engineering Quality Engineering Materials Engineering Or related technical field OR a High School Diploma with at least 6 years of experience in manufacturing
- Minimum of 3 years of manufacturing / quality experience
- Experience supporting complex industrial manufacturing operations
- Experience leading quality improvement initiatives
Technical Leadership
Ability to influence cross-functional teams.
Strong understanding of manufacturing processes and quality systems.
Communication
Executive-level presentation skills.
Ability to communicate quality risks and improvement opportunities.
Problem Solving
Data-driven decision making.
Ability to rapidly resolve complex manufacturing quality issues.
Change Management
Drive quality transformation initiatives.
Champion continuous improvement culture.
DESIRED CHARACTERISTICS
Experience supporting heavy industrial products, rotating equipment, power generation equipment, turbines, generators, or large-scale assemblies
Strong oral and written communication skills. Demonstrated ability to analyze and resolve problems. Ability to document, plan, market, and execute programs. Established project management skills.
Experience with new product introduction or introduction of new components to include development and documentation of processes and training of new operators
Past ISO and Auditing Experience.
8D, 5 Why problem-solving experience and expertise to aide and direct other Quality Engineers through the problem-solving process
Experience with Auditing and establishing and audit process.
ASQ Certifications: Certified Quality Engineer (CQE) Certified Manager of Quality/Organizational Excellence (CMQ/OE) Certified Six Sigma Black Belt (CSSBB)
Lean Six Sigma Black Belt certification.
Experience in: Gas turbine manufacturing Generator manufacturing Energy or power generation industries Aerospace or highly regulated manufacturing environments
SAP experience
Leadership
Leading without direct authority
Cross-functional collaboration
Influencing plant and business leaders
Coaching and mentoring team members
Technical
Engineering problem solving
Statistical analysis
Manufacturing process control
Risk assessment and mitigation
Product quality improvement
Business
Customer focus
Operational excellence
Data-driven decision making
Continuous improvement mindset
The Lead Quality Production Engineer will be measured on
First Pass Yield Improvement
Reduction in Cost of Poor Quality (COPQ)
Reduction in quality escapes
Scrap and rework reduction
Corrective action closure effectiveness
Audit performance
Customer quality performance
On-time shipment support
Process capability improvements
Safety and compliance adherence
Benefits Available to You
- GE Vernova employees rise to the challenge of building a world that works. In order to meet this mission, we provide varied, competitive benefits to help support our workforce: Our Culture | GE Vernova (gecareers.com)
- Our compensation & benefits are designed to reward high performers and help you manage your personal and family needs. We offer a robust benefits package depending on your employment status and your national requirements.
- A healthy, balanced lifestyle can mean different things to different people. We've created programs that support the way you live and work today.
- GE Vernova invests to provide opportunities to grow your career by providing a path for continued on-the-job learning and development.
Inclusion & Diversity
At GE Vernova, we believe in the value of your unique identity, background and experiences. We are committed to fostering an inclusive culture, where everyone feels empowered to do their best work because they feel accepted, respected and that they belong. Click here to learn more: https://jobs.gecareers.com/vernova/global/en/i-d-e
About GE Vernova Gas Power
GE Vernova’s Gas Power business engineers advanced, efficient natural gas-powered technologies and services, along with decarbonization solutions that aim to help electrify a lower carbon future. It is a global leader in gas turbines and power plant technologies and services with the industry’s largest installed base.
GE Vernova offers a great work environment, professional development, challenging careers, and competitive compensation. GE Vernova is an Equal Opportunity Employer . Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.
GE Vernova will only employ those who are legally authorized to work in the United States for this opening. Any offer of employment is conditioned upon the successful completion of a drug screen (as applicable).
Relocation Assistance Provided
- Yes
About GE Vernova
Global energy company providing power generation, electrification, and decarbonization solutions.
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