Lead – Field Instrumentation Boiler/DCS/PLC

About Business:

Qualifications

• Educational Qualification:
• Bachelor's degree in C&I or Electronics & Communication or equivalent degree.
• Work Experience (Range of years):
• 8+ years of experience in in C&I systems, preferably in power plant boiler operations.
• Preferred Industry:
• Experience in power generation, or related process industries with a focus on control and instrumentation systems.

Responsibilities

• Lead - Field instrumentation (Boiler)
• Operational Excellence and Equipment Reliability:
• Monitor the availability and functionality of all C&I systems related to Boiler area including firing systems, Mill fan, ASLD, CAMS, and MOV.
• Conduct routine maintenance of MOV, Boiler, and Auxiliaries to prevent equipment failures.
• Execute timely overhauls of the Boiler systems to maintain operational integrity.
• Troubleshoot and rectify breakdowns of equipment to ensure continuous operation.
• Coordinate with other departments to minimize maintenance delays and optimize equipment availability.
• Execute calibrations as per schedule and prepare detailed reports on findings and adjustments.
• Provide on-field support for Root Cause Analysis (RCA), Failure Mode and Effects Analysis (FMEA), Zero Forced Outage (ZFO) to enhance system reliability.
• Implement MoC (Management of Change) protocols to ensure safe and compliant modifications to equipment and processes.
• Technical and Process Improvement:
• Perform periodic backups of Boiler PLC and auxiliary systems to secure operational data.
• Provide resources and guidance to contractor technicians for routine maintenance tasks.
• Follow the established checklist for equipment maintenance to ensure thoroughness and accuracy.
• Maintain the FGD (Flue Gas Discharge) systems to ensure environmental compliance.
• Inventory Management and Documentation:
• Provide inputs to Team Leads for effective spares and inventory management, including the development of indigenous spares.
• Manage the procurement process for equipment and services, ensuring value for money and adherence to financial guidelines.
• Manage documentation and as-built drawings for the section.
• Business Sustainability:
• Implement and Follow IMS, AWMS, DISHA, CHETNA guidelines within the department.
• Maintain a culture of safety by providing proper training and ensuring adherence to safety protocols and ensuring zero accidents.
• Implement field related ZFO Action Items and AWMS initiatives.
• Adhere to BPT processes, technical audits, and compliance requirements.
• Report unsafe conditions, acts, and near misses in the work area to prevent incidents.
• Follow the guidelines of the work permit system to ensure safe working conditions.
• Ensure adherence to statutory compliances and regulations.
• Digitization and Automation:
• Execute comprehensive digitization strategies to optimize operational efficiency.
• Implement automation solutions to support overall organizational goals/strategy.
• Implement process and system improvements, adopting newer technologies and innovative ideas.
• Key Stakeholders - Internal:
• Environment & Sustainability
• Techno Commercial
• Operations & Maintenance
• Security
• Stores
• Support Functions
• ENDORSE
• ENOC
• Key Stakeholders - External:
• Vendor
• This role is responsible to maintain and enhance the operational excellence and reliability of all Control & Instrumentation systems associated with Boiler systems. This role is pivotal for conducting on-field maintenance activities including routine maintenance, timely overhauls, and calibration of equipment to prevent failures and ensure continuous operation.