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CapEx Machine Safety Engineer

Carlisle
Carlisle, USA
Full-time
Junior · 2+ years experience
Onsite
Discovered 2 weeks ago
Communication

Full Job Posting

Duties and Responsibilities:

  • Serve as the machine safety authority for the CapEx project portfolio, integrating risk assessment and safeguarding requirements into project scope, funding requests, specifications, and RFQs from project initiation through closeout.
  • Develop, own, and continuously improve a division standardized machine risk assessment process aligned with ISO 12100 and ANSI B11.0, including hazard identification, risk scoring, and validation of risk reduction measures.
  • Own the division Machine Guarding Policy and drive standardized, safe-by-design guarding solutions across divisions and plant locations.
  • Specify, evaluate, and validate safeguarding technologies and safety control systems, including interlocks, light curtains, safety-rated devices, safety PLCs, and controllers, to achieve the required Performance Level or Safety Integrity Level.
  • Conduct and document machine risk assessments for new capital equipment and existing machinery; prepare technical reports and present findings to engineering, operations, and management stakeholders.
  • Review vendor equipment designs, electrical schematics, and safety circuits during procurement and installation to verify compliance with division standards and applicable codes.
  • Manage concurrent machine guarding and safeguarding projects across the division, including directing third-party integrators at multiple sites.
  • Coordinate safeguarding activities performed by contractors and plant maintenance personnel during project execution, commissioning, and startup.
  • Participate in incident investigations focused on the employee-machine interface and translate findings into corrective design and process improvements.
  • Deliver machine guarding and functional safety training and awareness to site engineering teams, Central Engineering, and EH&S.
  • Participate in strategic planning for manufacturing process and facility modifications to control machine risks early through Prevention through Design.
  • Build and maintain relationships with plant engineering, EH&S, and safety equipment vendors; participate in relevant management meetings and professional groups to remain current on standards, trends, and technology.
  • Travel to CCM facilities to support assessments, project planning, equipment installation, startup, and training.
  • Required Knowledge/Skills/Abilities:

Education and Experience:

  • Bachelor’s degree in Electrical, Mechanical, Electro-Mechanical Engineering, or a related discipline.
  • 2+ years of experience in functional safety and machine guarding, including installation or integration of machine safeguarding solutions in an industrial or manufacturing environment.
  • Background in PLC programming and safety controllers.
  • Willingness to achieve TÜV Rheinland Functional Safety for Machinery Engineer certification within two years of hire.
  • #LI-LT1
  • Working Conditions:
  • Work is performed in office and manufacturing plant-floor environments in a fast-paced setting with multiple concurrent projects.
  • Exposure to typical manufacturing conditions, including noise and moving equipment, when observing machinery.
  • Travel by automobile and airplane to CCM facilities, including up to 30% overnight travel.
  • Required PPE may include clear gasketed safety glasses, steel-toe shoes, safety gloves, hard hat, and high-visibility clothing.
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  • All applicants for careers with Carlisle will be submitted through this site. Carlisle will not extend job offers without prior in-person or visual correspondence and we will not ask you to provide private personal information for a background check prior to extending a job offer. For more information, please review our Privacy policy.
  • Carlisle Companies is a leading manufacturer of building envelope products and solutions that make buildings more energy efficient, durable, and sustainable.
  • We deliver roofing, insulation, waterproofing, and architectural systems for commercial and residential projects using a focus on innovation and continuous improvement to solve today’s challenges.
  • Deep knowledge of Type A, B, and C machinery safety standards and U.S. counterparts, including ISO 12100, ANSI B11.0, ANSI B11.19, and ANSI/RIA R15.06.
  • Knowledge of functional safety design and verification under ISO 13849-1/-2 and IEC 62061, including PL/SIL determination and quantitative assessment.
  • Understanding of the hierarchy of risk reduction: inherently safe design, engineering controls, administrative controls, and information for use.
  • Knowledge of machine control and electrical safety principles under NFPA 79 and IEC 60204-1, hazardous energy control under ANSI Z244.1, and OSHA machine guarding requirements under 29 CFR 1910 Subpart O.
  • Ability to read and interpret electrical schematics, mechanical drawings, and safety-system architecture; install, integrate, and troubleshoot machine safety control systems.
  • Ability to write risk assessment reports, develop safeguarding specifications and RFQs, evaluate vendor proposals, and present technical findings effectively.
  • Strong project-management, organizational, analytical, interpersonal, and communication skills, including the ability to influence without direct authority.
  • Working knowledge of manufacturing plants and electrical, hydraulic, and pneumatic systems; proficiency with Microsoft Office and cross-functional teamwork.
  • Ability to remain current on machine safety technologies and standards.

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