Asst. Manager - Operations (CPP/WHR)

To ensure reliable and efficient mechanical maintenance of Captive Power Plant (CPP) and Waste Heat Recovery (WHR) systems, minimizing downtime, optimizing equipment performance, and ensuring adherence to safety and statutory norms.

Plan and execute preventive, predictive, and breakdown maintenance of CPP/WHR mechanical equipment.

Ensure smooth operation of key equipment such as: Boilers (AFBC/CFBC/WHR boilers) Turbines & auxiliaries Pumps, compressors, fans, blowers Conveying systems (belt conveyors, screw conveyors) Monitor equipment health and implement corrective actions to avoid failures.

Prepare annual and monthly maintenance plans for CPP/WHR.

Lead shutdown planning and execution, ensuring timely completion.

Maintain spares inventory and coordinate with stores/procurement.

Analyze breakdowns using RCA (Root Cause Analysis) and implement CAPA.

Drive initiatives for: Energy efficiency improvement Equipment reliability enhancement Cost optimization Implement best maintenance practices and benchmarking with industry standards.

Ensure adherence to safety standards, SOPs, and permit systems.

Conduct safety inspections and risk assessments.

Ensure compliance with statutory requirements (Boiler Act, Factory Act, etc.).

Supervise technicians and contract workforce.

Conduct training and skill development of team members.

Ensure proper manpower utilization and shift management.

Maintain maintenance records, logs, and reports.

Work on SAP for maintenance planning, work orders, and inventory control.

Prepare MIS reports for management review.

Equipment availability (%) Breakdown hours reduction Maintenance cost control Shutdown adherence (time & quality) Energy efficiency improvement Strong knowledge of boilers, turbines, and auxiliaries