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Associate Manager - Production

Perfetti Van Melle
Rudrapur, IND
Full-time
Mid-Senior
Onsite
Discovered 1 weeks ago
Production ManagementLean ManufacturingTPMKaizenOEE ImprovementGMP

Full Job Posting

Education & Experience

  • BE/B.Tech in Mechanical/Electrical/Chemical Engineering from Tier 1 & 2 College with 5+ years of experience in production.

Work Mode

  • 6 days per week on rotational shifts.

Role Overview

Manage plant operations during the assigned shift, ensuring safe, efficient and quality-driven manufacturing operations.

Deliver agreed functional KPIs across Safety, Quality, OEE, Volume, Manpower Productivity, Material Efficiency and Factory GMP.

Work closely with Engineering, Quality, R&D, Supply Chain, Warehouse, HR and Safety.

Production Planning & Operations

  • Plan and execute daily, weekly and monthly production as per the agreed production plan.
  • Optimize utilization of manpower, machines, materials and production capacity.
  • Monitor production performance against targets and take corrective actions for deviations.
  • Ensure smooth functioning of production lines with minimum downtime and interruptions.
  • Coordinate with Planning, Quality, Engineering, Warehouse and other functions for uninterrupted production.
  • Ensure adherence to SOPs, work instructions and manufacturing standards.

Productivity & OEE Improvement

  • Drive improvement in OEE, line efficiency, productivity and machine utilization.
  • Identify and eliminate key sources of downtime, speed losses and process inefficiencies.
  • Analyse production data and implement action plans for recurring losses.
  • Lead productivity improvement, cost reduction and waste reduction initiatives.
  • Implement Lean Manufacturing, TPM and Kaizen initiatives within the production area.
  • Drive reduction in material, energy and process wastage.

Quality & Food Safety

  • Ensure production processes comply with quality, food safety and hygiene standards.
  • Work closely with Quality Assurance to prevent defects and customer complaints.
  • Ensure adherence to GMP, HACCP and applicable food safety requirements.
  • Investigate process deviations and implement effective CAPA.
  • Promote a strong Right First Time culture across the production team.

Safety & Environment

  • Ensure strict compliance with EHS and statutory requirements.
  • Promote a zero-accident culture and safe working practices on the shop floor.
  • Conduct safety observations, risk assessments and ensure timely corrective actions.
  • Ensure proper use of PPE and adherence to safety procedures.
  • Support environmental sustainability, energy conservation and waste reduction initiatives.

People Management & Development

  • Ensure effective manpower deployment across shifts.
  • Identify skill gaps and coordinate with HR/L&D for training and capability development.
  • Build a multi-skilled and flexible production workforce.
  • Conduct performance discussions and provide regular feedback to team members.
  • Drive employee engagement, discipline and teamwork on the shop floor.
  • Develop potential talent for future leadership requirements.

Maintenance & Equipment Coordination

  • Coordinate with Engineering/Maintenance teams for preventive and breakdown maintenance.
  • Ensure timely resolution of equipment issues affecting production.
  • Support commissioning, trials and installation of new machines and processes.
  • Participate in root-cause analysis of recurring equipment failures.
  • Ensure effective autonomous maintenance practices by production teams.

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