Associate Manager - Production
Role Overview
Manage plant operations during the assigned shift, ensuring safe, efficient and quality-driven manufacturing operations.
Deliver agreed functional KPIs across Safety, Quality, OEE, Volume, Manpower Productivity, Material Efficiency and Factory GMP.
Work closely with Engineering, Quality, R&D, Supply Chain, Warehouse, HR and Safety.
Key Skills for This Role
Full Job Posting
Education & Experience
- BE/B.Tech in Mechanical/Electrical/Chemical Engineering from Tier 1 & 2 College with 5+ years of experience in production.
Work Mode
- 6 days per week on rotational shifts.
Role Overview
Manage plant operations during the assigned shift, ensuring safe, efficient and quality-driven manufacturing operations.
Deliver agreed functional KPIs across Safety, Quality, OEE, Volume, Manpower Productivity, Material Efficiency and Factory GMP.
Work closely with Engineering, Quality, R&D, Supply Chain, Warehouse, HR and Safety.
Production Planning & Operations
- Plan and execute daily, weekly and monthly production as per the agreed production plan.
- Optimize utilization of manpower, machines, materials and production capacity.
- Monitor production performance against targets and take corrective actions for deviations.
- Ensure smooth functioning of production lines with minimum downtime and interruptions.
- Coordinate with Planning, Quality, Engineering, Warehouse and other functions for uninterrupted production.
- Ensure adherence to SOPs, work instructions and manufacturing standards.
Productivity & OEE Improvement
- Drive improvement in OEE, line efficiency, productivity and machine utilization.
- Identify and eliminate key sources of downtime, speed losses and process inefficiencies.
- Analyse production data and implement action plans for recurring losses.
- Lead productivity improvement, cost reduction and waste reduction initiatives.
- Implement Lean Manufacturing, TPM and Kaizen initiatives within the production area.
- Drive reduction in material, energy and process wastage.
Quality & Food Safety
- Ensure production processes comply with quality, food safety and hygiene standards.
- Work closely with Quality Assurance to prevent defects and customer complaints.
- Ensure adherence to GMP, HACCP and applicable food safety requirements.
- Investigate process deviations and implement effective CAPA.
- Promote a strong Right First Time culture across the production team.
Safety & Environment
- Ensure strict compliance with EHS and statutory requirements.
- Promote a zero-accident culture and safe working practices on the shop floor.
- Conduct safety observations, risk assessments and ensure timely corrective actions.
- Ensure proper use of PPE and adherence to safety procedures.
- Support environmental sustainability, energy conservation and waste reduction initiatives.
People Management & Development
- Ensure effective manpower deployment across shifts.
- Identify skill gaps and coordinate with HR/L&D for training and capability development.
- Build a multi-skilled and flexible production workforce.
- Conduct performance discussions and provide regular feedback to team members.
- Drive employee engagement, discipline and teamwork on the shop floor.
- Develop potential talent for future leadership requirements.
Maintenance & Equipment Coordination
- Coordinate with Engineering/Maintenance teams for preventive and breakdown maintenance.
- Ensure timely resolution of equipment issues affecting production.
- Support commissioning, trials and installation of new machines and processes.
- Participate in root-cause analysis of recurring equipment failures.
- Ensure effective autonomous maintenance practices by production teams.
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