Utility Operator - Casting Operations
Skills
About This Role
Overview
- EHS
- Performs the tasks in a safe and efficient manner in compliance with the company’s operating procedures and safety regulations.
- 100%complition of OH&S awareness trainings.
- Follow 3 “R” Policy—Reduce, Reuse &Recycle.
- Attend Safe start trainings as per schedule.
- Strictly Follow wet weather procedure during rainy weather conditions for scrap handling.
- Identifies unsafe acts/ Hazards in work area and inform supervisor for further action to achieve Zero LTI.
- Always follow EGA Life Saving Rules. (9 Rules)
Training and Skills Development
- Employee must be competent in below given all training tasks before assigning in to shift.
- He must be competent to perform all the tasks and functions of Utility Operator as expected after completion of below given training modules.
- CH/TRG.13.00. F03-- General tasks – DC Casting/ DC Furnace (CH-1 & 2)
- CH/TRG.13.00. F04-- General Tasks – Homo / Saw (CH-1 & 2)
- CH/TRG.13.00. F06-- Overhead Pendant Crane–Billet Operation (CH-1, & 2)
- CH/TRG.13.00. F10-- Forklift Tasks - DC Casting / DC Furnace (CH-1&2)
- CH/TRG.13.00. F11-- Forklift Tasks – Homo/Saw (CH-1 & 2).
(Major Activities &Key Result Areas)
- Works well within the team performing his role effectively.
- Receive and carryout work instructions from operators in DC Furnace/DC Casting or Homo &Sawing Operations, in conjunction with the daily production plan assigned by shift supervisor.
- Preparation and arrangement of spares and tools—Kawool, Plug Cones & Bars, Break launders, Tundish Launders, Sampling Moulds/Spoons.
- Check &Carry out Scrap segregation and arrangements at DC furnaces as per alloy requirements through SSM System.
- Assists the operator in Arranging alloying elements.
- Assists the operator in DC Stationary/Tilting Furnaces preparation.
- Overhead crane operation-Hot metal Crucible handling and direct pouring through tundish launder/Pouring through tilt table operation.
- Scrap Charging and Sampling as per requirement.
- Carries out dross bins shifting to Dross press machines on time and arranging well prepared dross bins at furnaces with forklift.
- Assist the operator/Team members in DC Casting Operations.
- Casting Launders preparation.
- Furnace spout preparation.
- Spares and tools arrangement and preparation. (Filters, Wind socks, Mould cleaners, Skimmer tools, Sampling moulds/spoons)
- Degasser unit preparation (Before and after casting).
- Assists the team in Cast start and cast end.
- Shifting of drain metal bins, used filter/windsock hoppers and arranging empty one.
- Assists in Sow Casting section for crucible pouring, skimming, stripping and sow preparation.
- Assist the operator/Snr Operator in Sawing operations. (Finishing section)
- Scrap hoppers shifting to furnace area with SSM Tickets creation and empty hoppers arrangement.
- Labelling and marking on the billet bundles
- Assist in Loading of jumbo strapping coil at Billet Saws.
- Pneumatic Banding operations.
- Scrap bundles shifting with SSM Tickets.
- Forklift operation in finishing section for bundles lifting & scrap hoppers changing.
- Finish goods bundles oil cleaning and rework.
- Reallocation bundles/Dark colour bundles washing.
- Wood runners off loading and runner’s area arrangement.
Machine
- Assists in carrying out the tasks delegated to him by operators as per his training completion in production areas.
- Keep the working area and equipment clean and tidy to ensure a high standard of safety and housekeeping.
Production
- Contributes in achieving shift’s production target in terms of both quality and quantity as directed by department supervisor or his designate.
Standard
- Follow the casting operations, metallurgical and safety procedures as per EGA Quality Management system and as per the requirements of International standards – IATF 16949—2016 & ISO/IEC 17025:2017, ISO 45001 and OHSAD 18001 and Environmental Management Systems as directed by department supervisor or his designate.
Miscellaneous
- Actively participate in Suggestion scheme.
- Hazards Identification/Reporting as per target
- Keeps work area and equipment neat and clean, maintain 5S always.
- He must be physically fit and prepared to work in shift duties. (8 hrs/12 hrs)
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