UAV Mechanical Technician
Skills
About This Role
Overview
The UAV Mechanical Technician is responsible for the
end-to-end mechanical integrity and airworthiness
of complex UAV systems.
This includes propulsion systems, airframe structures, VTOL mechanisms, and hybrid/electric integration systems.
You will play a critical role in ensuring mission readiness, minimizing downtime, and supporting safe UAV operations in coordination with flight operations, engineering, and safety teams.
1. Maintenance & Repair Operations
- Perform scheduled, preventive, and corrective maintenance on UAV mechanical and propulsion systems
- Service and maintain turbine engines, piston/ICE engines, electric motors, hybrid propulsion systems, and VTOL assemblies
- Conduct overhauls, replacements, and system upgrades as per OEM specifications
2. Inspection & Diagnostics
- Carry out pre-flight, post-flight, and deep system inspections across UAV platforms
- Identify mechanical wear, structural fatigue, vibration issues, overheating, and system inefficiencies
- Diagnose faults in propulsion, landing gear, cooling systems, fuel systems, and battery systems
3. Assembly & Structural Work
- Assemble and disassemble UAV airframes, propulsion units, and VTOL transition systems
- Perform alignment, balancing, and calibration of rotating components such as rotors, propellers, and turbine assemblies
- Execute composite repairs, structural modifications, and airframe reinforcement tasks
4. Propulsion & Systems Expertise
- Maintain and troubleshoot:
- Turbine engines
- ICE/piston engines
- Electric propulsion units
- Hybrid powertrain systems
- Battery management systems (BMS)
- Fuel delivery and exhaust systems
- Thermal and vibration control systems
5. Documentation & Compliance
- Record all maintenance activities, repairs, and inspections accurately in compliance with internal procedures and aviation regulations (GCAA standards)
- Ensure traceability of parts, tools, and maintenance actions
- Support audit readiness and airworthiness documentation requirements
6. Collaboration & Operational Support
- Work closely with External Pilots, Flight Operations, Engineers, and Safety Compliance teams
- Support flight tests, system validation, and troubleshooting during live operations
- Contribute to root-cause analysis of mechanical or propulsion-related failures
7. Safety & Standards
- Follow strict aviation safety protocols and company SOPs
- Handle hazardous materials (fuels, lithium batteries, composites) safely
- Ensure compliance with OEM maintenance manuals and aviation authority requirements
Required Qualifications
- Diploma or higher in Mechanical Engineering, Aerospace Technology, Aircraft Maintenance, or related field
- FAA / EASA / GCAA certification (preferred) or equivalent aviation maintenance qualification
- Specialized training in turbine engines, ICE engines, electric propulsion, or hybrid systems
Requirements
- Minimum 3–5 years of hands-on experience in aircraft, UAV, or aerospace mechanical maintenance
- Strong experience in propulsion systems (turbine, piston, electric, hybrid)
- Exposure to VTOL platforms and UAV operational environments strongly preferred
- Experience in aviation, defense, or commercial UAV industries is an advantage
Technical Competencies
- Deep understanding of mechanical, propulsion, and structural UAV systems
- Ability to read and interpret engineering drawings, schematics, and OEM manuals
- Skilled in precision tools, diagnostic equipment, engine test stands, and vibration analysis tools
- Knowledge of aerodynamics, VTOL systems, and flight mechanics
- Familiarity with aviation safety, airworthiness standards, and regulatory frameworks
- Understanding of electrical integration in hybrid/electric UAV systems
Behavioral Competencies
- Strong attention to detail and operational discipline
- Problem-solving and root-cause analysis mindset
- Team collaboration across engineering and operations functions
- Effective communication under operational pressure
- High integrity, safety awareness, and accountability
- Time management and ability to work in fast-paced aviation environments
Key Performance Indicators (KPIs)
- UAV fleet availability and operational readiness rate
- Mean time to repair (MTTR) reduction
- Reduction in repeat mechanical failures
- Timely completion of scheduled maintenance tasks
- Compliance with safety and regulatory standards
- Accuracy and completeness of maintenance documentation
Working Conditions
- Primary location: Air Q Limited, Masdar City, Abu Dhabi
- May require deployment across operational sites, airports, or test locations
- Work schedule may vary depending on operational requirements
- Full compliance with company policies and aviation safety standards is mandatory
Us
- Work on cutting-edge UAV and aerospace propulsion technologies
- Be part of a fast-growing unmanned aviation ecosystem in the UAE
- Exposure to turbine, hybrid, and electric VTOL platforms
- Opportunity to contribute directly to next-generation flight operations
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