Tooling Engineer

Overview

Production Foreman

General Task Management

• Tool Design & Development: Design and develop tools, jigs, fixtures, gauges, and dies based on production and process requirements using CAD/CAM software.
• Maintenance & Repair: Conduct preventive and corrective maintenance of tools, molds, and dies to ensure operational efficiency and longevity.
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• Schedule periodic inspections for all tools and dies.
• Clean tools after each use to remove debris, oil, or residue.
• Check for wear, cracks, or deformation before reusing.
• Lubricate moving parts (e.g., sliders, ejector pins) regularly.
• Maintain proper storage to prevent rust or damage.
• Use protective coatings or anti-rust oils where applicable.
• Track tool life cycles and usage hours.
• Implement sensors or counters on high-use tools to detect wear patterns.
• Analyze tool performance and cutting parameters for early warning signs.
• Replace tool inserts, cutting edges, or components before they reach critical wear limits.
• Conduct root cause analysis to determine failure reasons (e.g., material fatigue, improper handling).
• Repair or regrind worn or damaged tools immediately.
• Document all repairs and replacements for future reference.
• Verify tool accuracy through calibration and trial runs before reuse.
• Documentation: Proper records ensure traceability and informed decision-making.
• Maintain tool maintenance logs (date, type of service, technician, observations).
• Keep tool drawings and change records updated.
• Track tool inventory and issue-return details.
• Maintain separate records for life cycle analysis (number of shots, machining hours, etc.).
• Process Optimization: Suggest improvements in tool design or material selection to enhance productivity and reduce costs.
• Collaboration: Work closely with production, quality, and design teams to ensure tools meet specification and performance standards.
• Inventory Control: Monitor tool room inventory, maintain spare parts, and ensure availability of essential components.
• Continuous Improvement
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• Review tool failure trends periodically.
• Implement design or process improvements to extend tool life.
• Incorporate lean practices like 5S and TPM (Total Productive Maintenance).
• Encourage operator feedback on tool performance and handling.
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• Compliance & Safety: Ensure adherence to company safety policies and quality management systems (ISO, TS, etc.).
• ****Qualifications & Skills****
• Bachelor’s Degree in Mechanical Engineering, Tool & Die Engineering, or related field.
• Minimum 5-7 years of experience in a manufacturing or tool room environment.
• Proficiency in CAD/CAM software (e.g., AutoCAD, SolidWorks, MasterCAM).
• Knowledge of machining operations (CNC, EDM, Milling, Grinding, etc.).
• Strong understanding of tooling materials, heat treatment, and tolerances.
• Familiarity with lean manufacturing and 5S practices.
• ****Soft Skills:****
• Strong analytical and problem-solving abilities.
• Good communication and team collaboration.
• Attention to detail and quality mindset.
• Time management and multitasking skills.
• Here Are a Few Of Our Preferred Experiences…
• Time management and multitasking skills.
• Willingness to work shifts, weekends, or overtime when required.
• Knowledge of lean techniques may be advantageous.
• Team player with strong organizational skills.
• Nextracker is an Equal Opportunity Employer and employment selection decisions are based on merit, qualifications, and abilities.
• Nextracker does not discriminate in employment opportunities or practices on the basis of: age, race, religion, color, sex, national origin, marital status, sexual orientation, gender identity, veteran status, disability, pregnancy status or any other status protected by law.
• Nextracker provides reasonable accommodation so that qualified applicants with a disability may participate in the selection process.
• Please advise us of any accommodations you request in order to express interest in a position by e-mailing: India_HRTeam@nextracker.com.
• Please state your request for assistance in your message.
• Only reasonable accommodation requests related to applying for a specific position within NX will be reviewed at the e-mail address.
• Thank you for considering a career with Nextracker.
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