Tool & Die Maker - 1st Shift

The Tool & Die Maker at the Beaver Dam facility plays a critical, highly autonomous role in supporting the production of alternators through expert-level tooling, machine troubleshooting, and continuous improvement. This position is responsible for diagnosing and resolving complex issues on proprietary manufacturing equipment, often where documentation is limited or non-existent. The role requires the ability to independently redesign, modify, and improve machine assemblies, tooling, and components to enhance reliability, quality, and throughput. The Tool & Die Maker is expected to operate as a technical authority within the facility, driving improvements with minimal direction and strong ownership of outcomes.

Build, repair, modify, and maintain dies, fixtures, gauges, jigs, and specialized tooling used in alternator manufacturing

Troubleshoot highly complex, proprietary machinery and custom-built equipment unique to Generac operations

Diagnose root causes related to alignment, tolerance stack-up, wear, vibration, heat, and mechanical interaction

Independently redesign and rework machine assemblies or components when standard repairs are insufficient

Perform precision fitting, grinding, machining, and hand work to extremely tight tolerances

Operate manual and CNC machining equipment including mills, lathes, grinders

Manufacture replacement parts and custom components using prints, sketches, measurements, or reverse engineering

Interpret complex blueprints, GD&T, and engineering intent to ensure functional accuracy

Take full ownership of tooling and machine performance within assigned manufacturing areas

Proactively identify chronic equipment issues and lead permanent corrective actions

Design and implement improvements that increase uptime, reduce scrap, and improve process stability

Challenge existing designs and processes, proposing innovative mechanical solutions without reliance on external support

Support new product introductions and process changes by designing or modifying tooling and machine components

Provide expert-level guidance to Maintenance, Engineering, and Production when complex mechanical decisions are required

Adhere to all safety standards including machine guarding, LOTO, and toolroom best practices

Document tool modifications, machine changes, and improvement actions to support long-term reliability

Partner with Manufacturing Engineering to align improvements with process intent and production goals

Mentor and support skill development within the toolroom and broader operations team

Ability to stand, bend, reach, and work at machines for extended periods

Ability to lift up to 50 lbs and handle precision components safely

Comfortable working around machining equipment, rotating machinery, oils, coolants, and metal chips

Proprietary alternator production equipment operates with high reliability and repeatability

Chronic tooling and machine issues are eliminated through effective redesign, not temporary fixes

Continuous improvement efforts result in measurable gains in uptime, quality, and throughput

The Tool & Die Maker is trusted as a primary technical problem-solver and improvement leader

Physical Demands: While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls. The employee is regularly required to stand and walk. On occasion the incumbent may be required to stoop, bend or reach above the shoulders. The employee must occasionally lift up to 25 - 50 pounds. Specific conditions of this job are typical of frequent and continuous computer-based work requiring periods of sitting, close vision and ability to adjust focus. Occasional travel.

“We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.”