Staff Process Engineer

Qualifications

• Bachelor's degree in Engineering, Materials Science, or related technical field with 7+ years of process/manufacturing engineering experience.
• Strong hands-on experience taking processes from development through commissioning, qualification, and high-volume production.
• Deep knowledge of DoE, SPC, MSA, Gage R&R, Cp/Cpk, Pp/Ppk, ANOVA, regression, and statistical process analysis.
• Strong experience developing PFMEAs, Control Plans, Process Flows, Process Specifications, and manufacturing documentation.
• Proven ability to troubleshoot complex equipment and process problems on the manufacturing floor.
• Experience with statistical tools such as Minitab or JMP preferred.
• Six Sigma Green Belt or Black Belt preferred.
• Experience in metallurgy, advanced materials, powder processing, high-temperature processing, automotive, aerospace, or other high-volume manufacturing preferred.
• Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.
• Good to Have / Preferred Skills
• Experience with Minitab, JMP, Python, MATLAB, or similar statistical/data-analysis tools.
• Six Sigma Green Belt or Black Belt certification.
• Experience with APQP, PPAP, Control Plans, MSA, and IATF 16949 methodologies.
• Experience with high-temperature processing, powder processing, metallurgy, vacuum processing, chemical processing, precision machining, or advanced materials.
• Experience developing automated process monitoring and SPC/MES dashboards.
• Familiarity with PLC/HMI systems and automated equipment parameter collection.
• Experience in highly regulated industries such as Defense, Aerospace (AS9100), Semiconductor, Medical Device, or Automotive (IATF 16949).
• Experience supporting greenfield factory launches and large-scale production ramps.
• Travel
• Some travel will be required to equipment suppliers for design reviews, engineering trials, Factory Acceptance Tests (FAT), and commissioning support.
• Physical and Environmental Requirements
• The position requires regular presence on the production floor and the ability to navigate all areas of the facility. Candidates must be able to climb stairs, stand and walk for extended periods, and work in environments that may be hot, humid, or noisy. The role also requires the use of personal protective equipment, including respirators, and adherence to all applicable safety policies, procedures, and regulatory requirements. Employees must be able to complete required fit testing, wear appropriate PPE for the duration of assigned tasks, and respond safely to changing conditions within the production environment.