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Sr. Photonics Process Simulation Engineer - Santa Clara, CA

Xanadu
Santa Clara, USA
Full-time
Senior · 6+ years experience
Hybrid
USD 150000-200000 yearly / year
Discovered 1 weeks ago
MetroLERPythonSQLAnsys LumericalCOMSOL

Full Job Posting

Job description

Build, maintain and utilize an integrated, closed-loop simulation pipeline that ingests inline fab data, simulates process variations, and feeds predicted 3D geometries into optical loss solvers.

Utilize physics-based simulations, finite element modeling, stochastic lithography modeling, and/or 3D virtual fab tools to accurately model feature-scale geometries and line edge roughness (LER) of etched features.

Propose, simulate, and validate experimental wafer splits to optimize plasma etch chemistry, mask erosion, taper angles, and sidewall smoothing in key photonics material systems.

Establish the roadmap for process optimization, virtual fabrication, and predictive modeling.

Ingest inline fab metrics, top-down/cross-sectional SEM, AFM, and optical loss testing into the simulation framework to continuously calibrate surface reaction and etch physics models against measurements.

Serve as the technical bridge between fab module engineers (litho, etch, thin films) and optical design teams to ensure process development directly supports quantum hardware requirements.

M.S. or Ph.D. in Microelectronics, Electrical Engineering, Materials Science, Physics, or a related technical discipline

6+ years of hands-on experience in semiconductor process simulation (optical/EBL photolithography, plasma dry-etch modeling, TCAD, etc.)

Deep proficiency with commercial semiconductor process simulation tools (e.g., Silvaco Victory Process, Synopsys Sentaurus, KLA PROLITH, or Coventor SEMulator3D)

Experience in process development for integrated photonics and/or compound semiconductor platforms

Experience with finite-element modeling of photonics and/or semiconductor devices

Experience standing up new simulation pipelines from the ground up, including simulation tool downselection, pipeline architecture and roadmapping

Experience co-integrating AI with process simulation platforms

Proven technical leadership experience, with a track record of directing engineering sub-teams or complex cross-functional projects

Familiarity with stochastic roughness extraction algorithms (e.g., MetroLER) and optical scattering loss physics

Strong foundational knowledge of plasma-surface interaction kinetics, ion sputtering dynamics, and sidewall roughness mitigation techniques

Proficiency in Python/SQL data pipelines to automate data exchange between inline fab databases, TCAD engines, and electromagnetic wave solvers (Ansys Lumerical, COMSOL)

Requirements

  • M.S. or Ph.D. in Microelectronics, Electrical Engineering, Materials Science, Physics, or a related technical discipline
  • 6+ years of hands-on experience in semiconductor process simulation (optical/EBL photolithography, plasma dry-etch modeling, TCAD, etc.)
  • Deep proficiency with commercial semiconductor process simulation tools (e.g., Silvaco Victory Process, Synopsys Sentaurus, KLA PROLITH, or Coventor SEMulator3D)
  • Experience in process development for integrated photonics and/or compound semiconductor platforms
  • Experience with finite-element modeling of photonics and/or semiconductor devices
  • Experience standing up new simulation pipelines from the ground up, including simulation tool downselection, pipeline architecture and roadmapping
  • Experience co-integrating AI with process simulation platforms
  • Proven technical leadership experience, with a track record of directing engineering sub-teams or complex cross-functional projects
  • Familiarity with stochastic roughness extraction algorithms (e.g., MetroLER) and optical scattering loss physics
  • Strong foundational knowledge of plasma-surface interaction kinetics, ion sputtering dynamics, and sidewall roughness mitigation techniques
  • Proficiency in Python/SQL data pipelines to automate data exchange between inline fab databases, TCAD engines, and electromagnetic wave solvers (Ansys Lumerical, COMSOL)

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