Senior Technician, Mechanical Maintenance (Static) DGD)

Job Purpose

• Static Equipment Maintenance & Repairs

• Perform preventive, corrective, and breakdown maintenance on static equipment including vessels, tanks, columns, exchangers, and piping.
• Carry out internal/external inspections, gasket replacement, bolt tightening, leak repair, flange management, nozzle replacement, and associated fit‑ups.
• Disassemble, clean, inspect, reassemble, and test equipment such as air coolers, strainers, filters, receivers, and pig traps.

• Inspection, Integrity & Confined Space Activities

• Support preparation and execution of integrity inspections, thickness checks, and anomaly investigations.
• Participate in confined space entry operations for internal inspections of vessels and columns during shutdowns.
• Report corrosion, deformation, cracks, or abnormalities and assist engineers in integrity evaluation.

• Troubleshooting & Problem Resolution

• Diagnose failures in static equipment systems, identify root causes, and perform corrective actions.
• Assist in troubleshooting complex mechanical issues involving valves, piping, utility packages, and structural attachments.
• Provide recommendations for improving reliability and preventing recurrence.
• Support to Commissioning, Startup & Project Handover
• Participate in commissioning and startup of new static equipment and utility systems.
• Review project documentation, drawings, vendor manuals, and ensure compliance before handover.
• Complete required punch lists, ensure equipment readiness, and support safe energization.

• Predictive & Preventive Maintenance Execution

• Perform routine checks such as temperature readings, leak detection, vibration checks (basic), lubrication, and structural inspections.
• Execute PM tasks as per MAXIMO schedules and provide improvement feedback to planners.
• Conduct hydrotesting, pneumatic testing, and package pressure testing under supervision.

• Materials, Tools & Equipment Management

• Identify required spares, materials, gaskets, and consumables for maintenance.
• Ensure proper handling, preservation, and storage of static components.
• Maintain tools, equipment, lifting devices, and request replacements when necessary.

• Documentation, Reporting & CMMS

• Update and close work orders in CMMS (MAXIMO).
• Maintain accurate records of inspections, repairs, PM tasks, material usage, and work permits.
• Provide daily activity reports and inputs for reliability dashboards.

• Knowledge Sharing & Team Support

• Mentor junior technicians, especially in safety, static equipment handling, and inspection practices.
• Demonstrate and enforce proper mechanical maintenance techniques.

• Policies, Systems & Procedures

• Follow ADNOC COPs, HSEMS elements, mechanical maintenance procedures, and PTW systems.

• HSE & Sustainability

• Ensure full compliance with ADNOC HSE requirements, PPE, and hazard identification.
• Participate in toolbox talks, emergency response drills, and near‑miss reporting.
• Maintain safe work areas and proper housekeeping.

• Time & Resource Management

• Complete tasks within allocated time and report delays or resource needs to the Supervisor.
• Coordinate with other trades during multidiscipline jobs.
• Continuous Improvement
• Identify opportunities for process improvements in static equipment maintenance.
• Support initiatives to enhance safety, reliability, and efficiency.

• Tool & Equipment Care

• Maintain tools in good working condition and organize equipment storage areas.
• Reporting
• Provide technical inputs for management reports, progress updates, and inspection summaries.

• Policies, Systems & Procedures

• Follow all ADNOC maintenance policies, procedures, COPs, and HSEMS controls.
• Ensure compliance with PTW, LOTO, confined space entry, SIMOPS, and other safety systems.

• Safety & Sustainability

• Maintain strong commitment to HSE in all rotating equipment operations.
• Identify hazards during maintenance and take corrective action immediately.
• Participate in drills, emergency response roles, and toolbox talks.
• Report unsafe conditions, near‑misses, and equipment abnormalities promptly.
• Tool Management
• Ensure all tools, PPE, and equipment are maintained in good working condition.
• Report defects and arrange for timely repairs or replacements.

• Time & Work Management

• Complete assigned work within planned timeframes and escalate issues that may delay execution.
• Coordinate with supervisor for additional resources when required.
• Continuous Improvement
• Identify opportunities for optimizing rotating maintenance tasks and system improvements.
• Support improvement initiatives related to reliability, safety, and performance.
• Housekeeping
• Maintain a clean, organized, and safe work environment before, during, and after job execution.
• Reporting
• Provide technical information for maintenance progress reports, KPI tracking, and rotating equipment performance summaries.

Internal

• Mechanical Supervisors (Static & Rotating), Operations Technicians, HSE, Integrity (FI/BU), Planning, and Reliability teams.
• Frequent interaction with shutdown teams, commissioning teams, and control room personnel.

External

• Interaction with contractors, vendors, inspectors, and OEM representatives for maintenance, repair, and integrity tasks

Minimum Qualification

• Diploma in Mechanical Engineering or related discipline.

Minimum Experience

• Minimum 5–7 years of mechanical maintenance experience, covering both static and rotating equipment.
• Experience in Oil & Gas operating facilities, shutdowns, and integrity activities.

Professional Certifications

• NA

Knowledge & Skills

• Strong hands‑on knowledge of static equipment maintenance, inspection, flange management, and pressure‑retaining systems.
• Ability to interpret drawings, isometrics, and P&IDs.
• Understanding of predictive maintenance methods (basic vibration checks, thermography, leak detection).
• Experience with CMMS (preferably MAXIMO).
• Competence in safe work practices, hazard identification, LOTO, and confined space entry.
• Strong communication, teamwork, and problem‑solving skills.
• Proficiency in English (written & spoken).

Technical Competencies

• As per ADNOC standard Competencies
• behavioural CompetenciEs:
• As per ADNOC standard Competencies

Work Environment

• Regular office work 30%
• Daily rounds on site 70%

• A/C Environment 30%

• Exposed to site prevailing weather conditions 70%