Senior Process Controls Engineer
Role Overview
Coordinates process controls activities with Maintenance, Operations, Engineering, and Technical Management.
Supports preventive and corrective maintenance to reduce costs and improve reliability and availability.
Works across ASU, HYCO, CO2 production and capture, utilities, hydrogen mobility, and associated equipment.
Provides technical support for safe, reliable, and efficient operation of process control systems and low-voltage instrumentation.
Key Skills for This Role
Full Job Posting
Role purpose and scope
Coordinates process controls activities with Maintenance, Operations, Engineering, and Technical Management.
Supports preventive and corrective maintenance to reduce costs and improve reliability and availability.
Works across ASU, HYCO, CO2 production and capture, utilities, hydrogen mobility, and associated equipment.
Provides technical support for safe, reliable, and efficient operation of process control systems and low-voltage instrumentation.
Safety and process safety
- Maintain a safe work environment, demonstrate visible safety leadership, and keep safety activity documentation.
- Support MOC, OPHR, SIL assessments, and other process-safety initiatives, consulting specialists as needed.
- Support CSS, SIS, and SIF implementation, audits, revalidation, lifecycle documentation, and testing.
Controls engineering and maintenance
- Plan and execute SAP PM activities for instrumentation, analyzers, gas chromatography, DCS, PLCs, and control loops.
- Maintain plans for calibration, spare parts, control logic, programming, graphics, operational changes, system migration, and backups.
- Perform SIL assessment and verification and support SIS and SIF lifecycle activities.
- Support plant construction and commissioning, punch-list closure, document control, and quality requirements.
Optimization and projects
- Develop operating and control strategies, tracking programs, and metrics for productivity, efficiency, and controller performance.
- Define DCS interface requirements with Advanced Controls resources and support design, implementation, and testing.
- Support improvement projects involving instrumentation specifications, system configuration, cable and wiring design, and contractor work packages.
- Maintain equipment specifications and sizing calculations and contribute to standards, procedures, best practices, and contractor-selection guidance.
- Support installations, plant modifications, operations, continuous improvement, and maintenance across facilities.
Capabilities
- Bring hands-on technical capability across process controls and related disciplines.
- Provide troubleshooting support, work instructions, and technical guidance to Operations, Maintenance, and instrument technicians.
- Demonstrate teamwork, clear communication, organization, change management, planning, leadership, and work-process optimization.
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