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Quality Inspector - Level III

Cummins Inc.
Phaltan, IND
Full-time
Senior
Onsite
Discovered 2 weeks ago
PPAP

Full Job Posting

Job Summary

Ensures products received or produced meet technical specifications and trains others. Works under minimal supervision.

Key Responsibilities

  • Verifies the final quality of products on the production line. Compares the physical characteristics of components, materials, equipment and products to technical specifications to identify defects. Separates products that do not meet the desired technical specification, using basic and/or complex measurement techniques and equipment. Documents products that do not meet technical specifications using specified systems. Trains others in the use of measurement equipment, segregation of non-conforming product and documentation. Follows the norms and standards of quality defined by the Company.

Competencies

Action oriented - Taking on new opportunities and tough challenges with a sense of urgency, high energy, and enthusiasm.

Collaborates - Building partnerships and working collaboratively with others to meet shared objectives.

Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.

Customer focus - Building strong customer relationships and delivering customer-centric solutions.

Decision quality - Making good and timely decisions that keep the organization moving forward.

Manages conflict - Handling conflict situations effectively, with a minimum of noise.

Resourcefulness - Securing and deploying resources effectively and efficiently.

Measurement Science - Analyzes measurement processes throughout the relevant traceability chain to identify and quantify sources of measurement uncertainty relevant to the appropriate applied measurement science, “Metrology” e.g. Chemical, Dimensional, Electrical, Mechanical, Optical and Radiation and Physical.

Quality Process Management - Proficient application of quality tools and methods (e.g. APQP, FMEA, PPAP, SPC, Capability studies, Process Audit, inspection, test, etc.) to ensure quality of products, processes and services.

Values differences - Recognizing the value that different perspectives and cultures bring to an organization.

Laboratory Management - Leads technical resources while managing the business aspects of a laboratory using measure to control both the technical and business aspects of the organization and assuring the requirements of the appropriate certifications and/or accreditations are met.

Education, Licenses, Certifications

High school diploma or certificate of completion of secondary education or equivalent experience to the extent such experience meets applicable regulations.

This position may require licensing for compliance with export controls or sanctions regulations.

Experience

Requires significant relevant work experience or specialized skills obtained through education, training or on-the-job experience.

Independently perform all quality-related activities.

Demonstrate strong knowledge of Initial Process Capability Studies and their application.

Interpret Layout Inspection activities effectively.

Possess a thorough understanding of Measurement System Analysis (MSA) , including:

Variable gauge studies

Attribute gauge studies

Purpose and significance of gauge validation

Understand and execute the Source Release Process for initial production batches.

Maintain good knowledge of PPAP (Production Part Approval Process) documentation and all associated elements.

Understand and support the Safe Launch Process for new components to ensure smooth production ramp-up.

Exhibit an action-oriented approach by proactively taking on new opportunities and challenging assignments with urgency, energy, and enthusiasm.

Conduct shift handover and review quality issues from the previous shift

Verify drawings, control plans, inspection frequency, and latest revisions

Ensure gauges are available and within valid calibration

Carry out incoming, in-process, and final inspections as per the control plan

Approve first-off/setup samples before initiating mass production

Document inspection results in records or system

Monitor critical dimensions and process stability (apply SPC where required)

Identify and segregate non-conforming materials with proper tagging

Raise NC tags/stop cards and immediately notify Production and Quality Engineering (QE)

Prevent mixing of accepted (OK) and rejected (Not OK) materials

Coordinate rework, sorting, or scrap activities as needed

Assist in root cause analysis on the shop floor

Maintain inspection records, rejection logs, and ensure traceability

Report daily rejection trends and highlight quality risks

Maintain 5S, safety, and compliance in the inspection area

Hand over pending tasks and important instructions to the next shift.

Job Quality

Organization Cummins Inc.

Role Category On-site with Flexibility

Job Type Shop

ReqID 2438799

Relocation Package

  • Yes
  • 100% On-Site No
  • As Cummins continues to grow, you'll be provided with continuous learning opportunities, supportive benefits and a culture that values your wellbeing, safety and work-life balance. Here, you'll have the power to determine your future with innovative technology, a focus on sustainability and with a company positioned for long-term growth.

Requirements

  • Independently perform all quality-related activities.
  • Demonstrate strong knowledge of Initial Process Capability Studies and their application.
  • Interpret Layout Inspection activities effectively.
  • Possess a thorough understanding of Measurement System Analysis (MSA) , including:
  • Variable gauge studies
  • Attribute gauge studies
  • Purpose and significance of gauge validation
  • Understand and execute the Source Release Process for initial production batches.
  • Maintain good knowledge of PPAP (Production Part Approval Process) documentation and all associated elements.
  • Understand and support the Safe Launch Process for new components to ensure smooth production ramp-up.
  • Exhibit an action-oriented approach by proactively taking on new opportunities and challenging assignments with urgency, energy, and enthusiasm.
  • Conduct shift handover and review quality issues from the previous shift
  • Verify drawings, control plans, inspection frequency, and latest revisions
  • Ensure gauges are available and within valid calibration
  • Carry out incoming, in-process, and final inspections as per the control plan
  • Approve first-off/setup samples before initiating mass production
  • Document inspection results in records or system
  • Monitor critical dimensions and process stability (apply SPC where required)
  • Identify and segregate non-conforming materials with proper tagging
  • Raise NC tags/stop cards and immediately notify Production and Quality Engineering (QE)
  • Prevent mixing of accepted (OK) and rejected (Not OK) materials
  • Coordinate rework, sorting, or scrap activities as needed
  • Assist in root cause analysis on the shop floor
  • Maintain inspection records, rejection logs, and ensure traceability
  • Report daily rejection trends and highlight quality risks
  • Maintain 5S, safety, and compliance in the inspection area
  • Hand over pending tasks and important instructions to the next shift.

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