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Program Manager - Automotive

A.L.P. Lighting Components, Inc.
Dickson, USA
Full-time
Mid · 3+ years experience
Onsite
Discovered 3 weeks ago
Microsoft ExcelERPPLM

Full Job Posting

Responsibilities

  • Program Management & APQP Launch
  • Own the APQP process from program award through launch, PPAP, and run-at-rate.
  • Develop and maintain program timelines covering tooling, validation, sampling, tool tryout, PPAP, and customer start of production.
  • Lead cross-functional launch teams across Engineering, Tooling, Quality, Operations, Purchasing, and Estimating; drive action items, milestones, and accountability.
  • Manage customer gated reviews, milestone reporting, and required deliverables.
  • Track program tooling from kickoff through PPAP approval, including customer- and offshore-built tooling, and coordinate tooling input where design affects part handling, gating, or cycle time.
  • Lead engineering change management, including impact assessment, re-quotation, approvals, and revision history.
  • Maintain complete, audit-ready program documentation in accordance with ISO/IATF requirements.
  • Identify and communicate program risks early and develop actionable countermeasures.
  • Customer Relationships & Account Growth
  • Serve as the primary program-level contact for automotive customers and sales agencies, managing program, technical, quality, and commercial matters.
  • Represent the company in customer program reviews, sourcing and technical discussions, plant visits, and customer visits to the Dickson facility.
  • Manage customer portals, submission systems, scorecards, registrations, and customer-specific requirements.
  • Coordinate packaging approval and launch of returnable packaging programs with Customer Service and Logistics.
  • Translate technical and cost information into clear, professional customer presentations.
  • Develop relationships across customer organizations and identify opportunities for follow-on, carryover, and new business.
  • Quotation Management
  • Own the automotive RFQ process from intake and feasibility review through timely submission.
  • Direct and prioritize Estimating activities and review automotive cost builds for accuracy and completeness.
  • Ensure quotations reflect realistic assumptions for press selection, tonnage, cycle time, cavitation, secondary operations, packaging, freight, tooling, and capital requirements.
  • Prepare customer-specific quotation packages, including cost breakdowns, tooling/ED&D, supply chain and capacity analyses, and project documentation.
  • Maintain the automotive quotation log by revision, status, customer feedback, and win/loss results.
  • Lead re-quotations when design, volume, material, packaging, or equipment assumptions change.
  • Quality, Compliance & Launch Readiness
  • Partner with Quality to plan and execute PPAP requirements, including PSW, IMDS, control plans, process flow, PFMEA, MSA, and capability studies.
  • Support the company’s IATF 16949 requirements and customer QMS audits and supplier assessments.
  • Plan and manage safe-launch/GP12 requirements, customer-controlled shipping when applicable, and 8D corrective actions through closure.
  • Ensure gauging, inspection fixtures, and measurement capabilities are defined, sourced, and available before production launch.
  • Capacity, Capital & Cross-Functional Coordination
  • Translate awarded and quoted programs into machine-hour, floor-space, tooling, equipment, and staffing requirements.
  • Maintain a consolidated view of automotive capacity and program loading.
  • Support capital planning and justification for automotive program requirements in partnership with Operations and Technical Services.
  • Coordinate with Plant Management and Operations on press selection, capacity, staffing, and launch readiness.
  • Partner with Purchasing on resin, components, subassemblies, and supplier performance affecting program delivery.
  • Safety & Compliance
  • Promote a safe work environment by identifying and correcting unsafe conditions and practices.
  • Comply with company quality systems, customer-specific requirements, and applicable regulatory standards.

Requirements

  • Bachelor’s degree in engineering, manufacturing, business, or a related field — or an equivalent combination of education and directly relevant automotive experience.
  • Three or more years of experience in automotive manufacturing, quality, process engineering, launch, APQP, or program management.
  • Experience serving automotive OEMs or Tier 1 suppliers, including General Motors, Ford, Stellantis, Toyota, or Honda programs.
  • Experience participating in or supporting new product launches, APQP activities, PPAP submissions, or customer program execution.
  • Working command of APQP, PPAP, PFMEA, control plans, MSA, SPC, capability analysis, and 8D problem solving.
  • Experience with OEM and Tier 1 or 2 customer portals, customer-specific requirements, and supplier scorecards.
  • Ability to read and interpret 2D drawings, 3D models, and GD&T, and to navigate CAD data sufficiently to support estimating and program decisions.
  • Aptitude and willingness to develop commercial literacy — to learn A.L.P.’s cost models well enough to review a build-up, understand what drives it, and defend it in front of a customer.
  • Excellent written and verbal communication; able to prepare and deliver clear presentations to customer and internal leadership.
  • Proficiency with Microsoft Excel and project scheduling tools; comfort learning ERP, quoting, and PLM systems.
  • Ability to manage multiple concurrent programs against competing customer deadlines.
  • Willingness to travel 20–30% and to work on-site at the Dickson, Tennessee facility.

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