Production Engineer - (Caps & Pharmaceutical Packaging)

Overview

Key Performance Indicators (Kpis)

• OEE & Cycle Times: Drive daily production lines to meet target Overall Equipment Effectiveness (OEE).
• Scrap Rate: Keep material and cleanroom waste strictly below target percentages.
• Audit Compliance: Maintain zero major non-conformities under ISO 15378, BRCGS, and cGMP standards.
• Changeovers: Optimize line clearances and mold changes to minimize transition downtime.
• Safety (HSE): Maintain a zero-incident record on all supervised shifts.

A. Operational & GMP Compliance

• Production Scheduling: Direct shift operations to ensure on-time delivery of pharmaceutical and foodgrade orders.
• Cleanroom & cGMP Adherence: Enforce Good Manufacturing Practices (GMP/cGMP) and positive-pressure cleanroom protocols to prevent contamination.
• Line Clearance & Traceability: Execute strict line clearance protocols between runs and maintain 100% material lot traceability.

B. Technical Process Control & Machinery

• All-Electric Molding: Setup, optimize, and troubleshoot state-of-the-art all-electric injection molding machines, with a direct focus on JSW and Fanuc
• High-Speed Systems: Address process and mechanical issues on high-speed machines (e.g., Netstal, Engel, Husky).
• Auxiliary Coordination: Monitor and coordinate the maintenance of critical cleanroom auxiliaries (desiccant dryers, water chillers, HVAC filtration).

C. BRCGS & Quality Assurance

• BRCGS Standards: Ensure all floor operations and material handling adhere strictly to BRCGS Global Standards.
• CAPA & RCA: Partner with Quality Control to resolve Non-Conformity Reports (NCRs), lead Root Cause Analysis (RCA), and implement Corrective Action (CAPA) plans.
• Documentation: Complete and audit batch records, parameter logs, and shift reports following Good Documentation Practices (GDP).

D. Shift Leadership & Safety

• Team Supervision: Train and manage a multicultural crew of operators and technicians in machine operation and hygiene safety.
• EHS Enforcer: Maintain safety compliance, including lock-out/tag-out (LOTO) and active machine guarding.
• Handovers: Conduct structured shift handovers to communicate priorities, quality notes, and machine status.