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naukri

Process Manager - Testing and Commissioning (STP)

Elegancia Industries and Contracting
Wakra, QAT
Senior
2 weeks ago
Testing CommissioningProcess ManagementSTPWater Treatment
Free

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Overview

The Process Manager – Testing & Commissioning is responsible for planning, managing, and executing all Testing & Commissioning (T&C) activities for the Sewage Treatment Plant (STP) to ensure safe start-up, stable operation, and full compliance with contractual, process, and regulatory requirements.

The role ensures successful performance testing and final handover of the STP to the Client.

Testing & Commissioning Planning

  • Develop and implement the STP Testing & Commissioning strategy, sequencing, and schedules.
  • Prepare and review commissioning plans, method statements, ITPs, and checklists for all STP process units.
  • Coordinate commissioning activities in line with construction completion and system readiness.

STP Process Commissioning

  • Lead commissioning of STP process units, including but not limited to:
  • Inlet works (screens, grit removal)
  • Biological treatment systems (ASP, MBR, MBBR, SBR or equivalent)
  • Secondary clarification
  • Tertiary treatment (filtration, disinfection – UV / Chlorination)
  • Sludge treatment systems (thickening, digestion, dewatering)
  • Odour control systems
  • Verify process performance against design parameters, effluent quality limits, and contractual KPIs.

MEICA & Interface Management

  • Coordinate commissioning of Mechanical, Electrical, Instrumentation, Control & Automation (MEICA) systems.
  • Ensure proper integration of process equipment with PLC/SCADA systems.
  • Manage vendor and package unit commissioning activities.

Performance Testing & Optimization

  • Lead wet commissioning, process start-up, ramp-up, and performance testing.
  • Optimize biological and chemical dosing processes to achieve stable operation.
  • Troubleshoot process upsets and ensure corrective actions are implemented promptly.

Coordination & Stakeholder Management

  • Interface with Engineering, Construction, QA/QC, HSE, Operations, Vendors, Client, and Consultant.
  • Coordinate regulatory inspections, approvals, and acceptance testing.
  • Support Operator training and readiness for takeover.

HSE & Quality Compliance

  • Ensure all commissioning activities comply with HSE plans, risk assessments, and permit-to-work systems.
  • Ensure commissioning complies with project specifications, local authority regulations, and international standards.

Documentation & Handover

  • Ensure completion and approval of commissioning dossiers, test reports, and as-built documentation.
  • Support preparation and finalization of Operation & Maintenance Manuals.
  • Facilitate final handover of the STP to the Client and Operations team.

Qualifications

  • Bachelor’s Degree in Chemical Engineering, Process Engineering, Mechanical Engineering, or related discipline.
  • Commissioning or wastewater treatment certifications are an advantage.

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