Process Engineer

Position Overview

Process Engineer

Process Design & Optimization

• **Flow Analysis & Layout:**
• Analyze process flows and plan layouts to maximize production efficiency, minimize lead times, and eliminate bottlenecks.
• **Lean & Six Sigma Application:**
• Apply Lean manufacturing tools—including Kaizen, Muda elimination, Poka-Yoke, and Single-Minute Exchange of Die (SMED)—to optimize labor productivity and decrease manufacturing costs.
• **Simulation & Modeling:**
• Utilize simulation software (such as Arena Simulation) to create virtual models of production systems to predict and improve operational performance.

Operations Monitoring & Troubleshooting

• **Troubleshooting:**
• Monitor daily operations, conduct field observations, and immediately troubleshoot production line issues to minimize unscheduled machine downtime.
• **Root Cause Analysis (RCA):**
• Perform Root Cause Analysis using methodologies like 5-Why and PDCA cycles to solve issues such as process leakage or component defects.
• **Tooling Design:**
• Design and fabricate custom jigs, fixtures, and tools required for new or existing product development to prevent process errors.

Quality Assurance & Standardization

• **Quality Improvement:**
• Utilize data analysis and statistical methods (such as Six Sigma DMAIC) to stabilize processes, reduce variations, and lower scrap rates.
• **SOP Development:**
• Draft, implement, and maintain Standard Operating Procedures (SOPs), process controls, and quality standards for all manufacturing stages.
• **QMS Compliance:**
• Ensure all production and process structures comply with Quality Management Systems (ISO 9001:2015), Environmental standards (ISO 14001:2015), and Safety regulations (OHSAS 18001:2007).

Systems & Maintenance Integration

• **TPM Coordination:**
• Partner with maintenance teams to implement Total Productive Maintenance (TPM) and preventive maintenance strategies to track Overall Equipment Effectiveness (OEE).
• **ERP/SAP Management:**
• Map process flows to support ERP and SAP system implementations, ensuring digital tracking matches physical plant workflows.
• **EHS Initiatives:**
• Execute operations in strict alignment with Environment, Health, and Safety (EHS) guidelines to actively lower safety incident rates.

Educational Background

• **Degree:**
• Bachelor of Science in Industrial Engineering.
• A high academic standing is highly preferred.

Technical Skills & Software Proficiencies

• **Engineering & Simulation:**
• Proficient with MATLAB, SolidWorks, and Arena Simulation software.
• **Project & Data Management:**
• Competency in SAP, ERP software, Primavera P6, Microsoft Project, Minitab, and Power BI.
• **Core Competencies:**
• Data analysis, operations monitoring, value stream mapping, and technical report writing.

Professional Certifications

• Lean Six Sigma certification (Black Belt or Green Belt).
• Training or certification in Project Management, Quality Management Systems (QMS), and Occupational Safety and Health.

Experience & Competencies

• 6 years of engineering experience, ideally gained within multinational corporate settings across diverse industries (such as Automotive, Oil & Gas, FMCG, or Coatings).
• Exceptional problem-solving, teamwork, and communication skills, with a proven ability to collaborate effectively with cross-functional or international teams.