Process Engineer

Role overview

Experience and education

• 8–12+ years of process design and engineering experience in oil and gas upstream and pipeline projects.
• Experience preparing deliverables for Basic Engineering, FEED, or EPC projects with a reputed international EPC consultant.
• Experience across conceptual design, FEED, and detailed engineering phases.
• BTech or MTech in Chemical Engineering; 75% marks in engineering are mandatory.
• Fluent spoken and written English.
• Operation experience is not preferred.

Technical experience and tools

• Prepare or review design basis, PFDs and P&IDs for a urea plant, heat and material balances, process datasheets, and engineering lists.
• Experience with PSV relief load estimation and sizing, flare and knockout drum sizing, pump and compressor calculations, and hydraulic calculations.
• Experience designing separators, columns, heat exchangers, tanks, and sizing control valves.
• Process simulation and engineering software may include HYSYS, PROMAX, flare network analysis tools, and HTRI.
• Strong process design, sizing, optimization, calculation review, practical problem-solving, and technical report-writing skills.

Responsibilities

• Perform process design review and verification across conceptual, FEED, and detailed engineering stages.
• Prepare and review process design bases, philosophies, calculations, PFDs, P&IDs, and heat and material balances.
• Review process datasheets, equipment, line, tie-in, fluid, and load lists.
• Review PSV relief loads and sizing, flare systems, knockout drum sizing, and related hydraulics.
• Review pump, compressor, and rotating equipment calculations, including anti-surge and settle-out analyses.
• Review separator, column, heat exchanger, tank, and other process equipment designs; perform hydraulic calculations and review control valve sizing.
• Interface with piping, mechanical, electrical, instrumentation, and commissioning disciplines during EPC execution.
• Participate in 3D model and vendor technical document reviews.
• Prepare and review technical reports, calculation notes, and design review comments; ensure compliance with applicable codes, standards, and project procedures.

Project site visits

• Occasional project site visits may be required for audits or verification activities.