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Principal Welding Engineer

Impulse Space
Redondo Beach, USA
Full-time
Senior Level
Onsite
USD 190000-225000 yearly
Discovered 1 months ago

Full Job Posting

Responsibilities

  • Develop, optimize, and qualify weld processes and parameters for multiple welding processes including but not limited to: laser beam welding, friction stir welding, gas tungsten arc welding, orbital tube welding.
  • Work closely with design, tooling, automation, and development engineers to improve welded designs for manufacturing
  • Develop and implement improved process control where possible using test and NDE results as feedback loop
  • Support production operations on full scale welded assemblies, providing direction to manufacturing engineers and welders on correct techniques in a fast paced manufacturing environment
  • Support on-site manufacturing and development of Helios tank, Deneb engine weldments, and Mira components.
  • Set up welding qualification test campaigns and interpret mechanical testing and NDE results
  • Work closely with NDE personnel to interpret weld quality on development and flight hardware in addition to developing and implementing innovative state-of-the-art NDE techniques
  • Set up automated welding solutions in an effort to drive process consistency
  • Scope out new welding technologies that may be employed to improve rate/quality/efficiency
  • Support design, manufacturing, and materials engineering with root cause analysis

Minimum Qualifications

  • Bachelor’s degree in an engineering discipline or related field
  • 10+ years of experience with hands-on fabrication, manufacturing, or testing experience of welded assemblies

Preferred Skills And Experience

  • Master’s degree in welding engineering or related technical program
  • 8+ years' of demonstrated hands-on welding experience of aluminum, nickel-based, stainless steel, titanium, and copper alloys.
  • 8+ years' of demonstrated experience with brazing, joining, and metallographic interpretation
  • Fundamental understanding of welding processes including, but not limited to, laser beam, friction stir, gas tungsten arc, gas metal arc, electron beam, plasma arc, and resistance welding
  • Robot programming experience for automated welding solutions
  • Tooling design experience for welded assemblies to reduce part distortion and improve part consistency
  • Understanding of weld strength testing methodologies, standards, and data acquisition systems used to make informed welding decisions (ASTM E8, E399, E740, ISO 15653, AWS D17.X, AWS C7.X, thermos-couples, strain gages, etc.)
  • Experience with root cause analysis and corrective actions including, but not limited to, optical and SEM fractography/metallography, hardness, chemical analysis, and mechanical testing
  • Self-motivated, driven and high attention to detail

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