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Principal Engineer - Commissioning

PetrofacAbu Dhabi, UAE1 weeks agoMid-Senior
Mid-Seniorfulltime

Skills

engineeringdesignproject management

About This Role

Overview

The Right‑First‑Time (RFT) Lead ensures that all construction installation activities, pre-commissioning are performed with correct quality the first time, minimizing rework and delays to commissioning & Start-up.

The role integrates quality assurance, construction execution, punch management, and completions readiness to ensure systems are delivered defect‑free and aligned with project specifications, ITR requirements, and commissioning priorities.

• Right‑First‑Time Quality Leadership

  • Implement and lead the Right‑First‑Time initiative across all construction disciplines (Mechanical, Piping, Electrical, Instrumentation, Telecom, Civil).
  • Ensure correct installation quality to reduce punch items, NCRs, and rework.
  • Verify construction activities follow IFC drawings, standards, vendor specifications, and method statements.
  • Promote a culture of “Build It Clean, Build It Once” across the project.

• Construction Quality Verification

  • Conduct regular discipline walkdowns to verify installation quality before handing over to QA/QC or Completions.
  • Ensure all field installations meet requirements for ITR completion (A, B, C check sheets).
  • Identify installation gaps early and ensure corrective actions are implemented before system handover.
  • Audit construction teams for workmanship, materials handling, and adherence to procedures.

• Punch Management & Resolution

  • Lead efforts to minimize punch items by preventing construction errors.
  • Ensure that any punch items raised are addressed quickly and closed before Mechanical Completion.
  • Track recurring punch trends and work with construction leads to eliminate root causes.
  • Coordinate punch closure in line with system RFT and MC priorities.

• Interface With Completions & Commissioning

  • Align RFT activities with the Completions (MC / RFT / RFC / RFSU) sequence.
  • Ensure construction delivers systems truly ready for testing—mechanically complete, punch‑free, and installation‑verified.
  • Support Commissioning team by ensuring:
  • + Correct installation
  • + Verified cabling and tubing
  • + Proper equipment orientation
  • + Vendor requirements met
  • + Documentation updated
  • Prevent handover of incomplete or defective systems to Commissioning.

• Planning, Progress Tracking & Reporting

  • Develop and maintain an RFT Execution Plan with weekly and monthly targets.

• Track RFT KPIs

  • + % Reduction in rework
  • + Punch reduction rate
  • + Repeated error frequency
  • + ITR rejection trends
  • Provide daily and weekly RFT status reports to Construction Manager / Completions Manager.
  • Present recurring quality issues and coordinate cross‑discipline corrective action plans.

• Documentation & Compliance

  • Ensure compliance with:

+ ITRs / QA Check Sheets

  • + International codes (API, ASME, ANSI, IEC, ISA)
  • + ADNOC specifications
  • Perform document reviews including IFC drawings, vendor docs, method statements, quality procedures, and red‑line markups.
  • Ensure all work packs and RFT dossiers are complete before system handover.
  • HSE Responsibilities
  • Ensure all RFT inspections are conducted safely under the PTW system.
  • Identify any unsafe installation practices and coordinate immediate corrective action.
  • Support HSE during audits by providing quality‑related evidence and documentation.

Education

  • Bachelor’s Degree in Mechanical, Process, Electrical, Instrumentation, or related Engineering field.

Experience

  • 10–15 years oil & gas construction/commissioning experience.
  • Minimum 5 years in a Quality / Completions / RFT leadership role.
  • Strong experience with EPC and brownfield projects.
  • Familiar with Completions Management Systems.

Technical Knowledge

  • Strong understanding of construction quality requirements.
  • Excellent knowledge of P\\&IDs, isometrics, SLDs, loop diagrams, cable schedules.
  • Ability to identify installation defects early.
  • Familiar with ITR requirements for all disciplines.

Key Skills & Competencies

  • Strong leadership and coordination skills.
  • Ability to challenge construction teams constructively.
  • Excellent knowledge of QA/QC processes.
  • Proactive identification of issues before they escalate.
  • Strong communication and reporting skills.
  • Root cause analysis and corrective action planning.

• Installation Quality Observation Reports

  • RFT Checklists and Validation Records
  • Input to Mechanical Completion & Handover Packages

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