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Mechanical Design Engineer II

Generac
Pune, IND
Full-time
Mid
Onsite
Discovered 1 weeks ago
solidworks

Full Job Posting

Qualifications

  • Bachelor's degree in Mechanical Engineering or a related field
  • Proficiency in 3D CAD tools (SolidWorks, Creo, or equivalent)
  • Experience with tolerance analysis and GDT
  • Familiarity with high-volume manufacturing environments and supplier management
  • Key Responsibilities
  • Design mechanical test fixtures and tooling for manufacturing test equipment supporting PCBAs, full-system EOL testing, reliability setups, and automated validation testers
  • Develop fixture architectures that prioritize reliability, repeatability, maintainability, and operator safety in high-volume production environments
  • Create detailed 3D models, 2D drawings, BOMs, and assembly documentation using CAD tools
  • Generate RFQs and manage vendor engagement for mechanical fixture fabrication, balancing cost, quality, lead time, and long-term serviceability
  • Collaborate closely with test software, electrical design, manufacturing, and technician teams to ensure fixtures meet all functional and operational requirements
  • Support prototype builds, hands-on debug, and iterative improvement of fixtures during development and production ramp phases
  • Validate fixture designs through testing, tolerance analysis, and failure mode considerations to ensure long-term durability and uptime
  • Drive design improvements to reduce changeover time, simplify maintenance, and improve ergonomics and throughput
  • Support deployment of test fixtures to manufacturing sites and contract manufacturers, including on-site support as needed
  • Maintain thorough documentation for designs, revisions, and lessons learned in alignment with internal standards and best practices
  • Identify cost reduction opportunities through design simplification, part standardization, and supplier optimization

Key Responsibilities

  • Design mechanical test fixtures and tooling for manufacturing test equipment supporting PCBAs, full-system EOL testing, reliability setups, and automated validation testers
  • Develop fixture architectures that prioritize reliability, repeatability, maintainability, and operator safety in high-volume production environments
  • Create detailed 3D models, 2D drawings, BOMs, and assembly documentation using CAD tools
  • Generate RFQs and manage vendor engagement for mechanical fixture fabrication, balancing cost, quality, lead time, and long-term serviceability
  • Collaborate closely with test software, electrical design, manufacturing, and technician teams to ensure fixtures meet all functional and operational requirements
  • Support prototype builds, hands-on debug, and iterative improvement of fixtures during development and production ramp phases
  • Validate fixture designs through testing, tolerance analysis, and failure mode considerations to ensure long-term durability and uptime
  • Drive design improvements to reduce changeover time, simplify maintenance, and improve ergonomics and throughput
  • Support deployment of test fixtures to manufacturing sites and contract manufacturers, including on-site support as needed
  • Maintain thorough documentation for designs, revisions, and lessons learned in alignment with internal standards and best practices
  • Identify cost reduction opportunities through design simplification, part standardization, and supplier optimization

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