Manual Tack-off Operator
Skills
About This Role
Overview
The Manual Tack off Operator is responsible for removing dust, lint, fibers, and minor surface contamination from vehicle bodies prior to primer, basecoat, or clearcoat application.
The role ensures paint ready surfaces by maintaining high cleanliness standards, thereby preventing paint defects and improving first pass yield.This position plays a critical role in final surface preparation and directly supports appearance quality, defect reduction, and customer satisfaction.
You Will
- Perform manual tack off of vehicle bodies before paint application.
- Remove dust, loose particles, fibers, and minor contamination from body surfaces.
- Use approved tack cloths, air blowers, and cleaning tools as per work instructions.
- Ensure complete coverage of exterior, interior visible areas, edges, and critical zones.
- Follow correct tack off sequence and standard movement techniques.
- Ensure body surfaces meet paint ready cleanliness standards.
- Identify and report abnormal contamination such as oil spots, water marks, or paint defects.
- Avoid introducing secondary contamination during tack off operation.
- Support appearance quality targets by preventing dirt related paint defects.
- Comply with control plans and inspection criteria.
- Follow all safety rules related to paint booth and material handling areas.
- Use required PPE such as gloves, masks, coveralls, and safety shoes.
- Handle tack cloths and cleaning materials according to safety guidelines.
- Maintain clean and organized workstations.
- Properly use and maintain tack cloths, air blow guns, and cleaning tools.
- Prevent overuse or misuse of tack materials that may cause residue.
- Report damaged tools or abnormal conditions immediately.
- Support minor housekeeping and equipment checks as required.
- Achieve assigned takt time and production targets consistently.
- Follow standard work instructions and paint shop discipline.
- Participate in shift handovers and daily production communication.
- Support line continuity by minimizing delays and rework.
- Actively participate in 5S and continuous improvement activities.
You Bring
- High school certificate/diploma or technical certificate
- 2 years experience in automotive paint shop or surface preparation operations preferred
- Experience in tack off, paint booth, or appearance quality operations is an advantage
- Basic understanding of safety and cleanliness requirements in paint operation
- Willingness to work in shifts and follow production schedules
- Understanding of paint ready surface requirements
- Ability to identify dust, lint, and surface contamination
- Knowledge of correct tack off techniques and materials
- Attention to detail and cleanliness
- Ability to follow standard operating procedures
- Strong quality awareness and discipline
- Ability to work in a fast paced paint shop environment
- Good teamwork and communication skills
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