Head of Section
Skills
About This Role
Section Head Manager- Copper Business Unit
1.
Job Purpose
The Section Manager is fully accountable for the performance of the Copper Wire Rod plant, transforming copper cathodes into high-quality copper wire rod.
The role holds end-to-end ownership of Safety, Quality, Production, People Management and Cost within the unit, ensuring that operational targets are consistently met while building a competent, autonomous and engaged team.
The position is a key driver of the Copper Business Unit strategy and a guarantor of Bahra Metals manufacturing standards.
2.
2.1 Safety, Health & Environment
- Champion a zero-incident culture; ensure full compliance with all HSE policies, local regulations and Bahra Metals safety standards.
- Lead risk assessments, safety walks, near-miss reporting and root-cause investigations within the section.
- Guarantee that every team member is properly trained, equipped and authorised to perform their tasks safely.
2.2 Quality & Continuous Improvement
- Ensure copper wire rod is produced to specification, including chemical, mechanical, surface and dimensional properties, meeting customer and international standards.
- Drive a culture of detail and rigor in process control, including cathode quality, casting parameters, rolling, cooling, coiling and packaging.
- Lead continuous improvement initiatives such as Lean, 5S, Kaizen and Six Sigma, targeting yield, scrap reduction, defect elimination and process stability.
- Own non-conformity management, customer complaints resolution and corrective/preventive actions for the section.
2.3 Production & Operational Performance
- Deliver the production plan in volume, mix and on-time performance, coordinating closely with Planning, Maintenance, Logistics and Commercial.
- Monitor and improve key OEE drivers: availability, performance and quality, with a structured daily, weekly and monthly performance management routine.
- Ensure the highest standards of housekeeping, asset care and operational discipline on the shop floor.
2.4 People Management & Team Development
- **Core focus of the role:**
- Build, develop and lead a competent, motivated and high-performing team across all shifts.
- Empower supervisors and operators with clear authority, accountability and the autonomy to take real-time decisions on safety, quality and production.
- Define roles, responsibilities and KPIs for each position; establish clear escalation rules and decision-making boundaries.
- Identify skill gaps and design technical and behavioural training plans; mentor and coach team members for technical mastery and leadership growth.
- Lead succession planning and talent development; promote internal growth and prepare future supervisors and engineers.
- Foster a culture of ownership, collaboration, transparent communication and constructive feedback within the section.
- Conduct performance reviews, recognise high performers and address underperformance with fair and timely actions.
2.5 Cost & Budget Management
- Own the Copper Section operational budget, including conversion cost, energy consumption, consumables, manpower and maintenance costs.
- Drive cost-out initiatives without compromising safety or quality; track and report cost performance against agreed KPIs.
- Optimise yield from cathode to finished wire rod, minimising metal losses and rework.
2.6 Reporting & Cross-Functional Collaboration
- Report directly to the Group Operations Director on section performance, risks, opportunities and improvement plans.
- Collaborate with Maintenance, Engineering, Quality, Supply Chain, Sales and HR to align operational decisions with business priorities.
- Represent the Copper Section in Management Committee reviews, providing accurate, fact-based analysis and clear action plans.
3. Key Performance Indicators
- LTIFR, TRIR and number of safety observations / near-misses closed.
- First-pass quality yield, customer complaints and internal scrap rate.
- OEE, production volume versus plan and on-time delivery.
- Conversion cost per tonne and energy consumption per tonne.
- Team engagement, training hours per employee and internal promotions.
- 4.
& Experience
- Bachelor’s or Master’s degree in Metallurgical, Mechanical, Industrial or Chemical Engineering, or equivalent.
- Minimum 10 years of experience in metals manufacturing, with at least 5 years in a managerial role within copper, aluminium or wire rod production.
- Solid technical background in continuous casting and rolling processes, including CCR / Properzi or similar, and copper metallurgy is highly preferred.
- Proven experience leading multicultural teams in industrial environments; experience in the GCC region is an advantage.
- Hands-on knowledge of Lean Manufacturing, TPM, Six Sigma and structured problem-solving methodologies.
- Fluent English, written and spoken, is mandatory; Arabic or Spanish are a plus.
- 5.
Leadership & People Management - Critical
- Demonstrated ability to build, develop and retain high-performing teams in industrial settings.
- Strong coaching and mentoring skills; able to delegate effectively and create autonomy at all levels.
- Excellent communication and influencing skills; able to engage operators, supervisors and senior leadership with the same clarity.
- Capacity to make difficult people decisions with fairness, consistency and emotional intelligence.
- Conflict resolution and ability to operate constructively in diverse, multicultural teams.
Operational & Technical
- Strong attention to detail and a clear focus on continuous product and process improvement.
- Data-driven decision-making and structured problem-solving, including 8D, A3 and RCA.
- Ability to balance short-term operational pressure with long-term improvement and reliability.
- Sound understanding of HSE management systems and quality standards, including ISO 9001, ISO 14001 and ISO 45001.
Personal Attributes
- Hands-on, shop-floor oriented and resilient under pressure.
- High personal standards, integrity and accountability.
- Customer-oriented mindset, both internal and external.
- Continuous-learning attitude and openness to challenge the status quo.
6. Working Conditions
Industrial manufacturing environment with exposure to high temperatures, noise and rotating equipment.
The role requires a strong shop-floor presence, occasional out-of-hours availability to support shift operations and willingness to travel for training, benchmarking or supplier/customer visits when required.
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