paycor
Field Controls Engineer
GrayMatter
USA
Full-time
Mid Level
Onsite
Discovered 2 months ago
Full Job Posting
- Serve as a commissioning engineer as part of the customer's project team supporting material handling and distribution systems.
- Commission, start up, and troubleshoot industrial control systems, ensuring safe and reliable operation.
- Perform I/O checkout, device validation, system testing, and field modifications during startup and commissioning activities.
- Assist with PLC and HMI programming modifications to support system functionality and production readiness.
- Support Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), system integration, and production ramp-up activities.
- Coordinate with customer personnel, OEMs, electricians, mechanics, and remote engineering teams to resolve technical issues.
- Document commissioning activities, issues, and resolutions, and communicate project status to stakeholders.
- Provide operator and maintenance support and training as required during system startup.
- Travel independently to customer sites 80–100% of the time, including extended assignments and flexible work schedules during commissioning.
- Bachelor's degree in Electrical Engineering, Electrical Engineering Technology, Mechanical Engineering, Mechanical Engineering Technology, or equivalent combination of education and relevant experience.
- Rockwell PLC experience is required.
- Hands-on experience commissioning, troubleshooting, and supporting industrial automation systems.
- Experience with PLC programming and modification (Rockwell preferred; Siemens, Modicon, or other platforms a plus).
- Strong understanding of industrial control systems, electrical devices, motors, VFDs, sensors, safety circuits, and field instrumentation.
- Experience performing I/O checkout, startup, FAT/SAT support, and production commissioning.
- Ability to read and interpret electrical schematics, panel layouts, network diagrams, and control documentation.
- Strong troubleshooting, root cause analysis, and problem-solving skills in fast-paced industrial environments.
- Excellent verbal and written communication skills with a professional, customer-focused approach.
- Ability to work independently in the field while collaborating effectively with customers, subcontractors, OEMs, and remote engineering teams.
- Willingness and ability to travel extensively (80–100%), including evenings, weekends, and extended assignments as required by project schedules.
- Commitment to GrayMatter's Core Values: Accountability, Integrity, Respect, Innovation, and Teamwork.
- Rockwell ControlLogix and CompactLogix PLCs
• FactoryTalk View ME And SE HMIs
- Industrial networking (EtherNet/IP, Modbus TCP, DeviceNet, etc.)
• Wonderware And AVEVA
- Ignition
- GE iFIX
- Variable Frequency Drives (PowerFlex, ABB, Siemens, etc.)
• Machine Vision Systems (Cognex, Keyence)
- Safety PLCs and safety systems (GuardLogix, Pilz, Banner)
- Barcode scanners, RFID, and other material handling technologies
- Material Handling and Distribution Centers
- Warehouse Automation
- Conveyor and Sortation Systems
- Packaging
• Food & Beverage
- Consumer Products
- Pharmaceutical Manufacturing
• High-Speed Manufacturing Environments
- Employer paid short term disability and life insurance
- 401(k) with up to 4% company match
- Paid holidays, paid time off, paid sick leave, and paid parental leave
- Additional benefits available such as long term disability, accident, critical illness, hospital indemnity, EAP, telemedicine, HSA and FSA
About GrayMatter
IT Services & Consulting500 employeesFounded 1991
GrayMatter is a private industrial technology and consulting company helping manufacturers and infrastructure operators modernize operational systems.
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