Extruder - Machine Operator

Job Purpose

• To operate production machinery efficiently and safely to achieve daily production targets.
• The Machine Operator is responsible for machine setup, monitoring, basic maintenance, and ensuring products meet quality standards.
• Must be experienced in thermoforming processes, material behavior under heat.
• Roles and Responsibilities
• Set up, operate, and monitor sheet extrusion machinery, including extruders, dies, roll stacks, cooling systems, and winder/sheeting units.
• Load and unload raw materials (plastic resins, Master batches, additives) into hoppers, ensuring correct material usage as per production orders.
• Adjust machine parameters such as temperature, pressure, speed, and thickness settings to ensure optimal product quality and consistency.
• Monitor product quality during production, performing regular visual inspections and dimensional checks (e.g., thickness, width) using measuring tools like micrometers and calipers.
• Identify and troubleshoot common extrusion issues such as melt fracture, die lines, gauge variations, Clarity and surface defects, making necessary adjustments to resolve them.
• Perform routine preventative maintenance tasks on extrusion equipment, including cleaning dies, changing screens, and lubricating components.
• Maintain accurate production records, including material usage, production output, downtime, and quality checks.
• Follow all safety procedures, including lockout/tagout protocols, and ensure a safe working environment.
• Collaborate with maintenance technicians for complex repairs or significant equipment issues.
• Package finished plastic sheets according to specifications, ensuring proper labeling and preparation for shipping.
• Assist in inventory management of raw materials and finished goods within the extrusion area.
• Adhere to all company policies and procedures, including quality management systems (e.g., ISO and BRC).

Qualifications

• and Education Requirements
• High school diploma or technical certificate.
• Training in machine operation or industrial safety preferred.

Experience

• and Skills
• 1– 5 years of experience in machine operation in a manufacturing/production environment (plastics preferred).
• Teamwork and communication skills.
• Teamwork and cooperation.
• Flexibility and adaptability.
• Ability to follow instructions and work under supervision.

Core Competencies

• Solid understanding of various plastic resins (e.g., PET, PP, PE, PS) and their processing characteristics.
• Ability to read and interpret production schedules, specifications, and quality control documents.
• Proficient in using basic measuring tools (e.g., micrometers, calipers, tape measures).
• Strong mechanical aptitude and troubleshooting skills.
• Ability to understand and adjust machine controls and parameters.
• Excellent attention to detail and a commitment to producing high-quality products.
• Good communication skills, both verbal and written, to effectively communicate with team members and document production data.
• Ability to work independently with minimal supervision and as part of a team.
• Willingness to work various shifts (e.g., rotating shifts, nights, weekends) as required by production schedules.

Nationality