Assistant Manager - TCF Assembly

Job Purpose

• The incumbent will be responsible for managing manufacturing operations for the Electric 3W TCF (Trim, Chassis & Final Assembly) Line. The role is responsible for ensuring achievement of production targets while driving quality, productivity, safety, cost optimization, and continuous improvement initiatives. The incumbent will work closely with Cross Functional Teams (Quality, Supply Chain, Maintenance, IE, and Product Engineering) to ensure smooth and efficient operations.
• Key Roles & Responsibilities
• Achieve daily, weekly, and monthly production targets with optimum utilization of manpower and resources.
• Drive productivity, quality, cost, delivery, and safety (PQCDSM) improvements on the shopfloor.
• Lead line balancing, capacity enhancement, cycle time reduction, and OEE improvement activities.
• Monitor and improve First Pass Yield (FPY) and reduce defects, rework, and process losses.
• Conduct Root Cause Analysis (RCA) and implement corrective and preventive actions.
• Coordinate with Quality, Design, SCM, IE, Maintenance, and Manufacturing teams for issue resolution.
• Support New Product Introduction (NPI), pilot builds, and production ramp-up activities.
• Ensure compliance with SOPs, Control Plans, PFMEA, EHS requirements, and automotive quality standards.
• Develop production teams through skill enhancement, training, and performance management.
• Drive Lean Manufacturing, TPM, Kaizen, 5S, and cost reduction initiatives.
• Key Deliverables
• Production Plan Adherence
• First Pass Yield (FPY)
• Line Efficiency & OEE Improvement
• Productivity Enhancement
• Cost Reduction Projects
• Defect & Rework Reduction
• On-Time Delivery Performance
• Safety and Process Compliance
• Continuous Improvement Implementation

Experience

• 3 to 8 years.
• B.E Mechanical / Production
• General Requirements
• EV Vehicle Assembly and Manufacturing Processes
• Wiring Harness & Vehicle Electrical Systems
• Line Balancing, Capacity Planning & Productivity Improvement
• Lean Manufacturing, TPM, Kaizen, 5S & Poka-Yoke
• PFMEA, Control Plan, SOP & Process Validation
• 7 QC Tools, Fishbone Analysis, 8D & RCA
• OEE Monitoring and Shopfloor Management
• SAP/ERP Systems
• EV Diagnostics and Electrical Troubleshooting
• Knowledge of IATF 16949, ISO 9001, ISO 14001 & ISO 45001
• Our commitment to Diversity, Equity, and Inclusion
• At Mahindra and Mahindra Limited, we believe that diversity drives innovation, and inclusion is at the heart of everything we do. We are committed to cultivating a workplace where every individual feels valued, respected, and empowered to thrive.
• We are proud to be an Equal Opportunity Employer. All qualified applicants will be considered for employment without regard to age, caste, race, religion, color, ethnic origin, gender identity, nationality, physical or mental disability, medical condition, sexual orientation, educational background, marital or domestic partnership status, pregnancy or childbirth, veteran status, citizenship status, ancestry, financial status, or any other personal characteristic protected by applicable law.
• We actively encourage candidates from all backgrounds to apply and bring their unique perspectives to our teams. We are committed to ensuring an accessible and inclusive experience for all applicants.
• Together, we rise by embracing differences and building a future that reflects the communities we serve.

General Requirements

Our commitment to Diversity, Equity, and Inclusion

Preferred Qualifications

• Industry Preferred